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3DPOD: Insight from 3D Printing Pros
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3DPOD: Insight from 3D Printing Pros

Author: 3DPrint.com

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Hosted by Joris Peels (3DPrint.com, Executive Editor) and Maxwell Bogue (3Doodler, Co-Founder & Investor), 3DPOD brings 3D printing & additive manufacturing news and insight, with straight talk from two bona fide 3D printing pros.
286 Episodes
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Stefan Hermann is an engineer who spent 15 years at Liebherr Aerospace and Transportation. Rather surprisingly, he switched from making LPBF landing gear components possible & simulation to having his own YouTube Channel. CNCKitchen, therefore, was going to be a very different YouTube channel. And Stefan has taken his engineering rigor to desktop printers, material testing, 3D printing tips, layer height and part strength as well as 3D printer reviews. We talk about simulation, test, failure modes and much more with Stefan in an enlightening talk. This episode of the 3DPOD is brought to you by Materialise, a global leader in 3D printed medical software and devices, and additive manufacturing software and services. With decades of expertise, Materialise supports highly regulated and high-demand sectors, from healthcare to aerospace and beyond.
Scott Dunham models all the data at Additive Manufacturing Research. He has been predicting the growth of the 3D printing market in segments, materials, and applications for over a decade. We talk to Scott about his favorite applications and growth areas. Some of his insights and predictions may surprise you, but you’ll definitely enjoy this conversation. For much of it, we delve deeper into suppressors because Scott owns and tests them while having written a groundbreaking suppressor 3D printing report back in 2017 that predicted a lot of the growth in this market segment; a new 2024 report solidified his work in this area. This episode of the 3DPOD is brought to you by Materialise, a global leader in 3D printed medical software and devices, and additive manufacturing software and services. With decades of expertise, Materialise supports highly regulated and high-demand sectors, from healthcare to aerospace and beyond.  
In this episode of the 3DPOD, Founder and Managing Director of ModuleWorks, Dr. Yavuz Murtezaoglu, joins the conversation to talk about the often less visible role of CAD/CAM software in modern manufacturing. With strong experience at ModuleWorks, Yavuz brings a thoughtful and wide-ranging perspective on how digital manufacturing tools support both traditional metal cutting and the growing hybrid and additive landscape. The discussion offers listeners a clear sense of why CAD/CAM matters more than ever as manufacturing workflows continue to evolve. This episode of the 3DPOD is sponsored by EOS, a leading global partner for industrial 3D printing solutions in both metal and polymer. With decades of additive manufacturing expertise, technologies and partnerships, EOS empowers customers to innovate, differentiate and shape the future of manufacturing.   
Amolak Badesha has a habit of being ahead of the curve in GPUs and optics. So his outlandish and very futuristic claims in this podcast may seem crazy, but maybe the world will catch up with him. Orbital Composites is making large-scale composite structures, but its machines are also used for high-end bike shoes. The company wants to conquer space, and in this wide-ranging conversation we talk about all the implications and technologies that they’re working with. This episode of the 3DPOD is sponsored by EOS, a leading global partner for industrial 3D printing solutions in both metal and polymer. With decades of additive manufacturing expertise, technologies and partnerships, EOS empowers customers to innovate, differentiate and shape the future of manufacturing. 
Jeff Thornburg has a wealth of experience, starting in the Air Force, Aerojet, NASA, SpaceX, and more. His experience in additive and space has now led him to start Portal Space Systems. Portal wants to make maneuverable satellites. This could be a real asset in case space is militarized, but even if it is not, more flexibility, different orbits, and additional capabilities could change what satellites can do. Taskable satellites and new propulsion systems can have a real impact on our planet and beyond. Jeff talks us through additive manufacturing in propulsion and why 3D printing in space is important. This episode of the 3DPOD is sponsored by EOS, a leading global partner for industrial 3D printing solutions in both metal and polymer. With decades of additive manufacturing expertise, technologies and partnerships, EOS empowers customers to innovate, differentiate and shape the future of manufacturing.   
3D printed suppressors are one of the largest and fastest-growing applications in 3D printing. Our colleague Scott Dunham first wrote a report on suppressors in 2017, before the boom, and we released another in 2024. But why exactly are suppressors in demand? And how does one make a good suppressor? To answer that, we spoke with Sean Bernstein, a former US Special Forces soldier with over 12 years of service in the Marine Corps. We talk about his remarkable journey to mastering CNC and 3D Printing. We learn a lot about suppressor design and what is important about suppressors. His company, Irregular Design Group, is using OneClick 3D printers to make an outstanding suppressor, and the future looks bright. This episode of the 3DPOD is sponsored by EOS, a leading global partner for industrial 3D printing solutions in both metal and polymer. With decades of additive manufacturing expertise, technologies and partnerships, EOS empowers customers to innovate, differentiate and shape the future of manufacturing.   
Mark Reibel has deep experience in Additive working for HP, ExOne, Holo, Xometry, Stratasys, and Solid Concepts. With over 23 years in 3D printing, Mark has seen it all. With many of those in binder jet, he is particularly experienced there, but his career encompasses the other main technologies as well. In a remarkably candid interview, we talk about the market, applications, and the business of 3D Printing. Mark gives us a lot of insight into developing applications, selling, business development, and beyond. I just know that this will help you in your own Additive journey. This episode of the 3DPOD is sponsored by EOS, a leading global partner for industrial 3D printing solutions in both metal and polymer. With decades of additive manufacturing expertise, technologies and partnerships, EOS empowers customers to innovate, differentiate and shape the future of manufacturing. 
Daniel Gidlund leads Freemelt, a company that has been steadily establishing its place in metal AM with open-source thinking and a clear technical vision. In this episode, he walks us through Freemelt’s evolution from a small Gothenburg startup to a company helping advance electron beam 3D printing. Daniel is genuine, grounded, and sharply focused on what comes next: more materials, deeper collaboration, and unlocking the full potential of Electron Beam Powder Bed Fusion (E-PBF). Freemelt has come a long way since its early days, and Daniel shows us a company that’s maturing fast while staying true to its roots. This episode of the 3DPOD is brought to you by HP Additive Manufacturing Solutions, leaders in industrial 3D printing. With multi-jet fusion and metal jet technology, HP delivers speed, design freedom, and cost efficiency at scale, empowering manufacturers to produce sustainable and end-use parts and transform how industries innovate.  
Arun Jeldi has a manufacturing firm that caters to the defense community. When Velo3D was in trouble, he swooped in to save the LPBF firm. He is now reorganizing the firm and powering into new deals, relationships, and a new strategy. Velo3D has a precise, scalable technology. Can Arun keep it alive and perhaps grow Velo to new heights? Arun is all in on Velo, has big plans for the firm and a vision that stretches out into decades. Saving Velo was a gutsy play, and Arun shows us that he is far from done. This episode of the 3DPOD is brought to you by HP Additive Manufacturing Solutions, leaders in industrial 3D printing. With multi-jet fusion and metal jet technology, HP delivers speed, design freedom, and cost efficiency at scale, empowering manufacturers to produce sustainable and end-use parts and transform how industries innovate.
AJ Strandquist is the CEO of the Würth Additive Group. From that pedestal he’s helping a $20 billion revenue 87,000 employee distribution company make its way in Additive. Würth’s 3D printing endeavors center around MRO, just-in-time production, selling parts, selling machines, being a platform and connecting companies. We talk about the 3D printing market, digital inventories, outsourcing, growing businesses and much more in this podcast.  This episode of the 3DPOD is brought to you by HP Additive Manufacturing Solutions, leaders in industrial 3D printing. With multi-jet fusion and metal jet technology, HP delivers speed, design freedom, and cost efficiency at scale, empowering manufacturers to produce sustainable and end-use parts and transform how industries innovate.
Austin Schmidt was inspired to start Additive Engineering Solutions after seeing the BAAM 3D printers. His company is now the largest service provider in large-format material extrusion systems. We talk about how he started the business, how the team has grown it, and how it now stands. We also look into some very innovative large-format applications. Austin tells us what is working and why companies choose large-format 3D printing. We talk about the available materials, applications, customers, and how he wants to grow his business. This episode of the 3DPOD is brought to you by HP Additive Manufacturing Solutions, leaders in industrial 3D printing. With multi-jet fusion and metal jet technology, HP delivers speed, design freedom, and cost efficiency at scale, empowering manufacturers to produce sustainable and end-use parts and transform how industries innovate.  
Andrew Goldman had deep engineering and engineering management experience before he joined Formlabs. We talk about his role as the firm´s Head of Hardware Engineering. We mention culture, building teams, different personalities, and different ways of working. How, actually, do you innovate and develop a product? How do you work on very complex hardware solutions? What we get is a very open discussion about being agile with a lot of people and growing in a scrappy gumption-filled way with precision. This episode of the 3DPOD is brought to you by HP Additive Manufacturing Solutions, leaders in industrial 3D printing. With multi-jet fusion and metal jet technology, HP delivers speed, design freedom, and cost efficiency at scale, empowering manufacturers to produce sustainable and end-use parts and transform how industries innovate.  
Scott De Felice has been on a 25 year journey with Oxford Performance Materials. His company is a pioneer in PEKK, a very high-performance polymer with many properties that make it a powerful solution in engineering and medical applications. We talk about PEKK and its rival PEEK in this episode. But, we also talk about growing a business for the long term, and making tough strategic decisions. Medical implants is the path that Scott is on, and this does not only require a company to be careful and precise, but also steadfast. This episode of the 3DPOD is brought to you by Nikon SLM Solutions, leaders in industrial metal 3D printing. With open architecture platforms, up to 12 laser productivity and global expertise backed by Nikon, Nikon SLM Solutions is helping manufacturers accelerate adoption, scale production, and achieve mission-critical results within additive manufacturing.
Naiara Zubizarreta heads up ADDIMAT, Spain’s 3D printing industry association. Representing Spanish Additive Manufacturing users, OEMs, materials firms, and research institutes, she’s come to tell us about 3D printing in Spain. We learn about the Spanish market, including where Spanish firms are focused, what the market is like here, and the concerns of its members. We learn more about European-wide member organizations as well as efforts for a pan-European voice for Additive Manufacturing. This episode of the 3DPOD is brought to you by Nikon SLM Solutions, leaders in industrial metal 3D printing. With open architecture platforms, up to 12 laser productivity and global expertise backed by Nikon, Nikon SLM Solutions is helping manufacturers accelerate adoption, scale production, and achieve mission-critical results within additive manufacturing.  
Alexander Oster has done an episode with us before, five years ago. There, we learned about his early start in 3D printing and his work thus far. Now we talk to Alex about his passion for open source machine control software. To make a more manufacturing-oriented, connected Additive Manufacturing landscape, Alex wants to offer an open-source framework. The idea is that this framework will accelerate custom machine development and let machine builders make newer machines, innovative machines, and custom machines much faster. The framework will take care of all the major stuff for everyone, leaving machine builders’ own developers free to work on competitive advantages and unique points to their machines. This episode of the 3DPOD is brought to you by Nikon SLM Solutions, leaders in industrial metal 3D printing. With open architecture platforms, up to 12 laser productivity and global expertise backed by Nikon, Nikon SLM Solutions is helping manufacturers accelerate adoption, scale production, and achieve mission-critical results within additive manufacturing.  
Holger Schlüter is one of the people behind SCANLAB, a pivotal company in additive manufacturing. SCANLAB makes the light engines that power a lot of the 3D printing market’s machines. He gives us a look into the state-of-the-art and what is possible. Holger’s vision on additive and his technical perspective are a new way of looking at progress in 3D printing. This is sadly a criminally short episode; some Internet issues on my end made this a very difficult one to complete, so apologies for the inconvenience. Still, it’s more than worth it, given Holger’s knowledge and the importance of SCANLAB to the industry. This episode of the 3DPOD is brought to you by Nikon SLM Solutions, leaders in industrial metal 3D printing. With open architecture platforms, up to 12 laser productivity and global expertise backed by Nikon, Nikon SLM Solutions is helping manufacturers accelerate adoption, scale production, and achieve mission-critical results within additive manufacturing.  
Kevin Kassekert has deep experience building factories for Tesla and has worked in the semiconductor industry. He now helms VulcanForms and is looking to scale their high-yield Laser Powder Bed Fusion (LPBF) process. Kevin, of course, wants to build more factories. Kevin also tells us a lot more about his strategy, his goals, and how the firm aims to grow. We talk about verticals, cost(s) of quality, materials, post-processing, and much more. Vulcan Forms is a super ambitious firm that wants to make metal 3D printing much more accessible. Kevin tells us what he can about how the company aims to do this. This episode of the 3DPOD is brought to you by Würth Additive Group, industry leaders in digital inventory and physical supply chain solutions. From factory floors to frontline operations, Würth Additive helps manufacturers streamline sourcing and stay production-ready with 3D printing, on-demand parts, and smart inventory strategies.
Dr. Jonathan Morris is the Executive Medical Director of Immersive and Experiential Learning at the Mayo Clinic. He is also the Medical Director of Biomedical and Scientific Visualization and helped set up their Anatomic Modeling Unit nearly 19 years ago. With over 23 years at the Mayo Clinic, much of it working with 3D printing, Dr. Morris has a lot of experience with the technology. He’s not always a happy 3D printing user, but here he passionately explains what it can do for patients and doctors. We also talk about how 3D printed models gained a foothold at Mayo, how they grew in use, and how they’re used today. We talk about Mayo Clinic’s pursuit of 3D printing implants in the hospital and other pioneering work in a must-listen episode for anyone in the medical field. This episode of the 3DPOD is brought to you by Würth Additive Group, industry leaders in digital inventory and physical supply chain solutions. From factory floors to frontline operations, Würth Additive helps manufacturers streamline sourcing and stay production-ready with 3D printing, on-demand parts, and smart inventory strategies.
Hamid Zarringhalam rose through the ranks of Nikon‘s precision manufacturing unit. He’s now a Corporate Vice President at Nikon and the CEO of Nikon Advanced Manufacturing and Nikon Ventures. We’re of course going to discuss LPBF and SLM Solutions in this episode. We talk about the market for large machines, applications, costs, directions, and future scenarios. We even squeeze in some other technologies and strategies. It’s a great episode with a lot of insight. This episode of the 3DPOD is brought to you by Würth Additive Group, industry leaders in digital inventory and physical supply chain solutions. From factory floors to frontline operations, Würth Additive helps manufacturers streamline sourcing and stay production-ready with 3D printing, on-demand parts, and smart inventory strategies.
Peter Rogers is Australian but has worked in Japan since 2009. He has held roles at a Japanese 3D Printing firm, at Velo3D, and at Autodesk. Today, he consults for Japanese 3D Printing firms looking to expand overseas, as well as foreign firms that want to expand into APAC. He also gives marketing and strategic advice to companies worldwide. In this conversation, we get Peter’s insight on the software market, the development of Metal Additive, the broader journey of AM, as well as doing business in Japan. He explains Japan’s slow start in Additive as well as getting the sense that the country is now serious about 3D Printing and growing in the space.
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