Amplify Your Process Safety
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© Amplify Process Safety, LLC
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Join industry professionals as they share insight into the world of process safety, including news related to updated codes and standards, recent incidents and what you can learn from them, and their take on all elements of process safety. With decades of combined experience in real, practical implementation, they aren’t just advisors, they practice what they preach. Whether you’re new to process safety, in a role where you interact with aspects of process safety, or an experienced process safety professional, this is the podcast for you.
163 Episodes
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In this episode, Jackson and Magi do a deep dive on the recently released CSB final report covering the explosions at Dow Louisiana Operations in 2023. Miraculously, despite multiple explosions and millions of dollars in damages, there was not a single injury reported. Tune in to hear what went wrong, what went right, and the recommendations the CSB and the Amplify team have for preventing future incidents!Read the full report here!For more incident breakdowns, check out the episodes below:Episode 135 - Incident Breakdown: July 31, 2024 Ammonia Release at Cuisine SolutionsEpisode 129 - Incident Breakdown: Explosion, Molten Salt Eruption, and Fatal Injury at TS USA Liquid Nitriding FacilityEpisode 128 - Incident Breakdown: Honeywell Geismar, LA Incidents
In this episode, Rob and Magi discuss CCPS Monograph - Process Safety and the Energy Transition: Battery Technology, and explore safeguards that can be used to reduce risk when using and storing lithium-ion batteries. As batteries become a bigger part of our lives and their use across industries increases, it is critical to evaluate the associated hazards. Tune in to hear why Magi keeps her electric vehicle outside of the garage!To learn more about battery technology and safety, read CCPS Monograph - Process Safety and the Energy Transition: Battery Technology here!Be sure to check out our other episodes from the CCPS Monograph series:Episode 141 - CPS Monograph Review: Safer Technologies and Alternative AnalysisEpisode 143 - CCPS Monograph - Process Safety in Business Financial Decisions
In this episode, Rob and Jackson explore a Monograph from the CCPS - How Business Financial Decisions Impact Process Safety Performance. They discuss the importance of senior executives using a proper approach to risk assessment when it comes to making financial decisions that could impact process safety, and why it is vital to consider not only the financial impact of a potential incident, but also the risk to reputation, the future of the company, and human life.Want to learn more about using bowties to manage risk? Check out episode 39 here!
In this episode, Rob speaks with Ren Lu You, CEO of Frontline Data Solutions, about the importance of effective EHS software in managing safety processes. They discuss Ren's journey to Frontline, Frontline's suite of tools, and how organizations can benefit from integrated safety management systems. Tune in to learn more all about how Frontline works, and if it could be an option for your plant!
In this episode, Magi and Jackson kick off a new miniseries, CCPS Monograph Review, by discussing the Safer Technologies and Alternatives Analysis. They talk about how to develop and implement inherently safer design, the hierarchy of controls, best practices for conducting STAA studies, and the regulatory requirements set by the EPA for STAA in certain industries. Tune in to find out more!Read the CCPS Monograph: Safer Technologies and Alternatives Analysis hereWant to learn more? Read the Fact Sheet for Regulated Facilities: Safer Communities by Chemical Accident Prevention - Risk Management Program Final Rule here
In this episode, Rob and Jackson discuss the CSB's Best Practices for Corporate Boards of Directors and Executives in the Offshore Oil and Gas Industry for Major Accident Prevention. They explore the importance of process safety management systems, the business case for process safety, and the critical role of corporate governance in preventing major accidents. All companies covered by PSM and RMP can benefit from listening to this episode, not just offshore facilities. Tune in to find out more!Read the CSB's Best Practices for Corporate Boards of Directors and Executives in the Offshore Oil and Gas Industry for Major Accident Prevention here!
In this episode of Amplify Your Process Safety, Rob and Magi wrap up the year by summarizing changes made to the RAGEGAP guidelines in 2025 and discussing some of the biggest incidents featured in our podcast this year. Stay tuned through the end of episode to hear Rob get up on his infamous soap box, something our clients know well, to deliver his speech on why process safety is so important!As we reflect on the year, it is important to remember the lives lost to process safety incidents in 2025. May they rest in peace, and may their memories always be a reminder of how much more work needs to be done to ensure that everybody gets to go home to their families at the end of the day. If you think your company could use our assistance in process safety management, please do not hesitate to reach out. For a deeper dive into some of the incidents discussed in this episode, check out the episodes below:Episode 122 - Incident Breakdown: 2023 Heater Fire at Marathon Martinez Renewables FacilityEpisode 128 - Incident Breakdown: Honeywell Geismar, LA IncidentsEpisode 129 - Incident Breakdown: Explosion, Molten Salt Eruption, and Fatal Injury at TS USA Liquid Nitriding FacilityFor more about the 2024 updates to the EPA RMP, check out:Episode 108 - 2024 EPA RMP Updates
In this episode, Rob and Magi dive into batch operations and the unique complexities they pose when compared to continuous processes. They discuss following guidelines from the book Guidelines for Process Safety in Batch Reaction Systems, written in 1999, and other safeguards that can be added when dealing with batch processes. Tune in to find out more!Interested in learning more about Batch Systems? Order Guidelines for Process Safety in Batch Reaction Systems here!
In this episode, Rob is joined by Tim Murphy, the Manager of the Corporate Process Safety Department at one of our longtime clients, Arkema. Rob and Tim discuss Cornerstones of Process Safety, a Process Safety training workshop that Amplify partnered with Arkema to create and bring to their engineers annually. Tune in to hear about the advantages the Cornerstones of Process Safety training brings to Arkema engineers all over the country, and how to implement a similar training at your company!To connect with Tim, email him at timothy.murphy@arkema.com. For more episodes featuring Tim, check out:Episode 41 - Managing Process Safety from Afar with Guest Tim MurphyEpisode 68 - Incident Breakdown: 2019 Refinery Fire and Explosions at Philadelphia Energy Solutions (PES) with Guest Tim MurphyEpisode 107 - Communicating Process Safety in a Matrix Organization with Guest Tim Murphy
In this episode, Jackson and Magi discuss some of the incidents in the CSB's most recent volume of the Accidental Release Reporting Rule, or AR3 as we like to call it. This episode is all about the importance of pressure relief systems and thorough hazard evaluations to ensure the safety of workers. Tune in to find out more! For more about the CSB's AR3, read volume one here, volume two here, and volume 3 here, and be sure to check out the other episodes in our AR3 miniseries: Episode 121 - ARRR Summaries & Trends Episode 125 - AR3 Volume Two.Episode 127 - CSB AR3 Breakdown - Preventing Incidents with Proper Lockout/Tagout (LOTO)Episode 130 - CSB AR3 Breakdown: Preventing Injury with Proper PPEEpisode 131 - CSB AR3 Breakdown: Human Error and Incompatible ChemicalsEpisode 132 - AR3 Volume Three
In this episode, Rob and Jackson discuss the findings of the CSB report regarding an ammonia release incident at Cuisine Solutions in Sterling, Virginia. They delve into the details of the incident, the safety highlights from the report, and the recommendations made by the CSB to improve safety protocols. This episode highlights the importance of emergency preparedness, effective communication, and the need for robust safety systems in facilities handling hazardous materials. And as always, if Amplify can help your organization address these issues, please don't hesitate to reach out!Tune in to find out more and read the CSB's full report here!For more CSB final report breakdowns, check out the episodes below:Episode 129 - Incident Breakdown: Explosion, Molten Salt Eruption, and Fatal Injury at TS USA Liquid Nitriding FacilityEpisode 128 - Incident Breakdown: Honeywell Geismer, LA IncidentsEpisode 122 - Incident Breakdown: 2023 Fire Heater Fire at Marathon Martinez Renewables FacilityEpisode 105 - Incident Breakdown: 2022 Fatal Naphtha Release and Fire at BP-Husky Toledo Refinery in Ohio
In this episode, Rob is joined by Bruno de Kort, a Chemical Process Engineer and technical leader at Arkema. They discuss the importance of process safety in process design, and walk through the steps of designing a process with process safety as the top priority. Tune in to find out more!To connect with Bruno, find him on LinkedIn here!
In this episode, Rob is joined by Gilsa Monteiro to discuss Brazil's Human Reliability Analysis (HRA) and the advantages the guidelines bring to the process safety industry. Gilsa is a process safety expert based in Brazil with both a Masters and a PhD in Nuclear Engineering. Tune in to hear all about how the HRA helps to prevent incidents!To connect with Gilsa, find her on LinkedIn here, or email her at contato@gilsamonteiro.comRead more about the Petro-HRA project here, and find the Petro HRA Guidelines here (volume 1) and here (volume 2).For more information about incidents cause by human factors, check out these videos:Human Factors in Five MinutesExplosion at Formosa Plastics - IllinoisMixed Connection - Toxic ResultAnd finally, click the link below to listen to Gilsa's other podcast episode:Episode 60 - How Organizational Structure Impacts Process Safety with Guest Gilsa Monteiro
In this episode, Magi and Jackson discuss several incidents documented in the Chemical Safety Board's third volume of the Accidental Release Reporting Rule, or AR3 as we like to call it. This episode is focused on the importance of process safety training, hazard analysis, and proper procedures during startup and shutdown. Stay tuned through the end of the episode for an important message about the CSB!For more about the CSB's ARRR, or AR3 as we like to call it, read volume one here, volume two here, and volume three here, and be sure to check out the other episodes in our AR3 miniseries: Episode 121 - ARRR Summaries & TrendsEpisode 125 - AR3 Volume TwoEpisode 127 - CSB AR3 Breakdown - Preventing Incidents with Proper Lockout/Tagout (LOTO)Episode 130 - CSB AR3 Breakdown - Preventing Injury with Proper PPEEpisode 131 - CSB AR3 Breakdown: Human Error and Incompatible Chemicals
In this episode, Jackson and Magi continue their miniseries on the CSB's Accidental Release Reporting Rule (AR3). They break down incidents that highlight the critical importance of identifying incompatible mixtures in chemical processes, including incidents at Domtar Paper Company, Darling Ingredients, and Tronx. This episode is about the consequences of human error and the need for rigorous safety measures. Stay tuned through the end of the episode for an important message about the CSB!For more about the CSB's ARRR, or AR3 as we like to call it, read volume one here and volume two here, and be sure to check out the other episodes in our AR3 miniseries: Episode 121 - ARRR Summaries & Trends Episode 125 - AR3 Volume TwoEpisode 127 - CSB AR3 Breakdown - Preventing Incidents with Proper Lockout/Tagout (LOTO)Episode 130 - CSB AR3 Breakdown - Preventing Injury with Proper PPEFor the CCPS Chemical Reactivity Worksheet, visit https://www.aiche.org/ccps/resources/chemical-reactivity-worksheet
In this episode, Jackson and Magi continue their miniseries on the CSB's Accidental Release Reporting Rule (AR3). They discuss incidents where the release of hydrogen cyanide, chlorine gas, and other toxic gasses lead to injuries, and even fatalities, that could have been prevented by use of proper personal protective equipment (PPE). This episode is all about the importance of proper training, risk awareness, and adherence to safety protocol.Stay tuned through the end of the episode for an important message about the CSB!For more about the CSB's ARRR, or AR3 as we like to call it, read volume one here and volume two here, and be sure to check out the other episodes in our AR3 miniseries: Episode 121 - ARRR Summaries & Trends Episode 125 - AR3 Volume Two.Episode 127 CSB AR3 Breakdown - Preventing Incidents with Proper Lockout/Tagout (LOTO)
In this episode, Rob Bartlett and Jackson break down the CSB's final report on the explosion at the TS USA Liquid Nitriding Facility in Chattanooga, Tennessee. They discuss the details of the incident, the findings from the CSB, and recommendations for improving safety management systems both at the facility and the corporate level. They also discuss the importance of learning from past incidents and ensuring effective communication of safety practices across subsidiaries.Tune in to find out more and read the CSB's full report here!For more CSB final report breakdowns, check out the episodes below:Episode 128 - Incident Breakdown: Honeywell Geismer, LA IncidentsEpisode 122 - Incident Breakdown: 2023 Fire Heater Fire at Marathon Martinez Renewables FacilityEpisode 105 - Incident Breakdown: 2022 Fatal Naphtha Release and Fire at BP-Husky Toledo Refinery in Ohio
In this episode, Rob and Magi break down the CSB's incident report on the Honeywell Geismar facility, which includes three significant hydrofluoric acid releases that occurred between 2021 and 2024. They review the CSB's analysis of each incident, highlight safety issues and failures in process safety management, and review the CSB's recommendations for improving safety practices and preventing future incidents. Tune in to find out more and read the CSB's full report here.For more CSB final report breakdowns, check out the episodes below:Episode 122 - Incident Breakdown: 2023 Fire Heater Fire at Marathon Martinez Renewables FacilityEpisode 105 - Incident Breakdown: 2022 Fatal Naphtha Release and Fire at BP-Husky Toledo Refinery in OhioEpisode 97 - Incident Breakdown: 2020 Fatal Oil and Gas Well Blowout in Burleson County, Texas
In this episode, Magi and Jackson discuss the importance of lockout/tagout procedures in process safety, analyzing several incidents that highlight failures in energy isolation and the consequences of neglecting safety protocols. They delve into the need for thorough procedures and best practices to prevent accidents in industrial settings.For more about the CSB's ARRR, or AR3 as we like to call it, read volume one here and volume two here, and check out the other episodes in the AR3 Miniseries: Episode 121 - ARRR Summaries & Trends and Episode 125 - AR3 Volume Two.
In this episode, Rob interviews Alex Pawlowski, Vice President of Design and Operations at SPEC Process Engineering and Construction. They discuss the critical role of process safety in engineering and construction, particularly in projects involving hazardous materials. Alex shares insights on how SPEC integrates safety into their design and construction processes, the challenges faced in maintaining safety standards, and the differences between capital and maintenance projects.For more about SPEC, visit their website here, or find them on LinkedIn here. To connect with Alex, find him on LinkedIn here.
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your podcast is beyond amazing, thx a million.
What a great contribution you have in process safety. I really appreciate your effort. Kindly, I was wondering, for those who have hearing obstacles, do you have any written blog or script of the podcasts?🙏🏻🌸
each episode gets more interesting 👍🏻🙏🏻👌🏻
so informative thx 🙏🏻
thank you for your podcasts! It has been very useful on my job. keep going