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Amplify Your Process Safety

Amplify Your Process Safety

Author: Amplify Process Safety, LLC

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Ranked #2 Safety Podcast! Join industry professionals as they share insight into the world of process safety, including news related to updated codes and standards, recent incidents and what you can learn from them, and their take on all elements of process safety. With decades of combined experience in real, practical implementation, they aren’t just advisors, they practice what they preach. Whether you’re new to process safety, in a role where you interact with aspects of process safety, or an experienced process safety professional, this is the podcast for you.
174 Episodes
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In this episode, Magi and Tori break down the most recent CSB final report on the June 4, 2025 furnace fire and explosion at the Shell Polymers Monaca facility. While thankfully there were no injuries or fatalities from this incident, it did cause approximately $95 million in damages to the facility. Tune in to hear what happened, how it likely could have been avoided, and the importance of proper training for all facility staff.For more about this incident, read the final report here.For more CSB final report breakdowns, check out the episodes below!Episode 151 - CSB Incident Breakdown: Coke Oven Explosion at United States Steel CorporationEpisode 150 - CSB Incident Breakdown: September 29, 2024 Fire and Chemical Release at Bio-Lab Inc.Episode 147 - Incident Breakdown: November 12, 2024 Explosion at the Givaudan Sense Colour Facility in Louisville, KY
In this episode, Rob is joined by guest Brian Fielkow, a business leader, international speaker, and author with an impressive background in industrial safety, to discuss Brian's new book, Making Safety Happen: The Roadmap to a Safe, Productive, and Profitable Business. This episode is all about the importance of proper process safety culture to help prevent serious incidents, including loss of life. Interested in reading Brian's book? Buy it here! To connect with Brian, email him at [email protected] and visit his website at brianfielkow.com!Did you know Amplify has a newsletter? Check it out and subscribe here!
In this episode, Magi and Tori break down the most recent CSB final report: United States Steel Corporation Clairton Plant Coke Oven Explosion. This incident occurred on August 11, 2025 when a coke oven gas leak ignited and exploded, leaving two employees fatally injured, and four more employees with injuries requiring inpatient hospitalization. Tune in for an in-depth breakdown of what went wrong and how incidents like this can be prevented. To read the full incident report, check it out here.For more CSB final report breakdowns, check out the episodes below!Episode 150 - CSB Incident Breakdown: September 29, 2024 Fire and Chemical Release at Bio-Lab Inc.Episode 147 - Incident Breakdown: November 12, 2024 Explosion at the Givaudan Sense Colour Facility in Louisville, KYEpisode 146 - Incident Breakdown: October 10, 2024 Toxic Release at PEMEX Deer Park Refinery
In this episode, Magi and Tori break down the most recent CSB final report: Bio-Lab Inc. Conyers Fire and Chemical Release. This incident caused 17 days of local lockdowns, including almost two weeks of school closures, and caused an estimated $50.5 million in damages. While thankfully there were no injuries associated with this event, it certainly is an extreme example of the havoc that can be caused when safeguards fail, which is much more likely when they are not up to proper process safety standards. Tune in to hear more details, and to learn what can be done to prevent incidents such as these! The chemicals stored in the warehouse where this incident occurred were trichloroisocyanuric acid (TCCA), trichloroisocyanuric acid (TCCA) formulations, sodium dichloroisocyanurate (NaDCC), and Bromochloro 5,5-dimethylimidazolidine-2,4-dione (BCDMH) as well as other chemicals.To read the full incident report, check it out here.For more CSB final report breakdowns, check out the episodes below!:Episode 147 - Incident Breakdown: November 12, 2024 Explosion at the Givaudan Sense Colour Facility in Louisville, KYEpisode 146 - Incident Breakdown: October 10, 2024 Toxic Release at PEMEX Deer Park RefineryEpisode 145 - Incident Breakdown: July 14, 2023 Explosion at Dow Louisiana Operations
In this episode, Magi, Jackson, and Tori break down some of the incidents in volume 4 of the CSB's Accidental Release Reporting Rule (AR3) and some of the key takeaways that can help prevent future incidents. This episode covers confined space safety, the importance of following detailed safety procedures, and more!Looking for more information on Simultaneous Operations (SIMOPS)? Check out the episode below:Episode 123 - Simultaneous Operations - a Safe Work Practice from CCPSFor more about the Accidental Release Reporting Rule, check out volume one here, volume two here, volume three here, and volume four here, and be sure to check out other episodes in our AR3 series!Episode 121 - ARRR Summaries & Trends Episode 125 - AR3 Volume TwoEpisode 127 - CSB AR3 Breakdown - Preventing Incidents with Proper Lockout/Tagout (LOTO)Episode 130 - CSB AR3 Breakdown: Preventing Injury with Proper PPEEpisode 131 - CSB AR3 Breakdown: Human Error and Incompatible ChemicalsEpisode 132 - AR3 Volume ThreeEpisode 136 - AR3 Breakdown - Pressure Relief: When do you need it and where does it go?
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