The Maker's Quest

Dive into the latest Maker’s Quest podcast where Brian Benham details his epic root-over-rock chess table build, and Greg Porter reveals his new guitar side-bending machine. A deep dive into custom woodworking and luthiery. Watch The Podcast Hosted by Brian Benham from Benham Design Concepts https://www.benhamdesignconcepts.com/ Brian’s Blog https://www.briansbenham.com/ Brian Benham on BlueSky: https://bsky.app/profile/benhamdesignconcepts.com YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Greg Porter from SkyScraper Guitars https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage   Welcome back to the Maker’s Quest podcast! In our latest episode, hosts Brian Benham and Greg Porter reconnect after a short hiatus, diving deep into the projects that have been consuming their time and creative energy. From the intricate challenges of custom furniture to the precise engineering of luthiery tools, this conversation is a masterclass in problem-solving and passion. Catching Up and a Note from Greg Greg kicks things off with a heartfelt apology for his voice, which is understandably rough. He’s been battling long Covid for over a year, which has led to lung issues requiring a steroid inhaler. “Whatever steroids are in that inhaler just barbecue my vocal cords,” he explains. It’s a poignant reminder of the very real, human challenges that creators often push through to pursue their craft. Brian’s Monumental Vegas Project: The Root Over Rock Chess Table The centerpiece of Brian’s update is a project he’s just wrapped up and delivered: a stunning, one-of-a-kind chess table for a client in Las Vegas. The concept was a “root over rock” bonsai-inspired base supporting a glass-topped chess table. What sounds like a beautiful idea in a render became one of the most patience-testing projects of Brian’s career. The Challenge of the Scribe: The entire base consists of sculpted walnut roots and a trunk that had to be meticulously scribed to fit perfectly around an amorphous rock form. The killer detail? It’s visible on all sides. “There is no really good place to cheat it to the back,” Brian says. “It just took a long time. There is a point halfway through where I was like, I don’t know if this is going to turn out well… did I over-commit my skills?” He estimates a staggering 40-60 hours were spent on the scribing process alone. The project also required ingenious fixturing to use his CNC machine as a mill to create flat surfaces on the round trunk for the branches to join, battling software safety features along the way. In the end, the client was thrilled. The final piece, which pairs his walnut and wenge woodwork with a stunning silver-and-copper chessboard sourced from an artist in Mexico City, is a testament to the power of seeing a daunting vision through to completion. A Lesson in Design Collaboration: Brian also highlighted a small drawer on a accompanying vanity piece. The client insisted on a specific, sleek look that prioritized form over deep function, requiring Brian to modify hardware to fit. It was a perfect example of the collaboration and compromise inherent in custom work. “If you are just rigid on your own ideas, you’re probably not going to end up with a good design,” Brian notes. “It’ll be very boxed-in.” Greg’s Luthiery Deep Dive: Engineering the Perfect Guitar Bender On the other side of the maker spectrum, Greg has been deep in the world of guitar building, specifically focused on solving a complex problem: building a better side-bending machine for acoustic guitar cutaways. The Cutaway Conundrum: A guitar’s cutaway (the scooped section near the neck) allows for easier access to higher frets but presents a major bending challenge due to its tight, compound curves. Greg’s goal was to create a machine that is not only effective but also a joy to use—a tool that produces repeatable, predictable results for both hobbyists and professionals building guitars worth tens of thousands of dollars. His new design features a unique hinged ram that bends the wood linearly, capturing it gradually rather than pressing from the center and hoping for the best. “It starts at one end and it kind of linearly bends it down into the form… it’s the only one that’ll be on the market that has that feature.” The Tape Trick for Flawless Bends: Greg also shared a fantastic tip for preventing wood from splintering during extreme bends. Instead of using the traditional method of laminating linen and epoxy to the wood’s outer face (which must be scraped off later), he discovered Captain Tape. This high-temperature tape, used in powder coating, can withstand the 350°F heat of the bending process. It contains the wood fibers perfectly, and when the bend is cool, it simply peels off, leaving a clean surface ready for finishing. The Maker’s Mindset: Curiosity and Persistence This episode was a brilliant showcase of the maker mindset: Embrace the Hard Problems: Whether it’s a multi-dimensional scribe or a complex mechanical pivot, both Brian and Greg lean into the challenges that scare them. Iterate Until It’s Right: Greg went through four prototypes for his bender, obsessing over bolt lengths and clearances to create a refined, professional tool. Share Your Knowledge: From CNC software quirks to bending techniques, the drive to share hard-won knowledge with the community is what makes the maker world so rich. You can find Greg Porter at Skyscraper Guitars and Greg’s Garage on Instagram and YouTube. Find Brian Benham at Benham Design across the web.  

 Insights from Makers Brian Benham and Greg Porter” In this episode of the Maker’s Quest Podcast, hosts Brian Benham from Benham Design Concepts and Greg Porter from Skyscraper Guitars delved into the often-overlooked reality of failure in the creative process—especially when turning ideas into marketable products. Both seasoned makers shared candid stories of their struggles, lessons learned, and how embracing failure is a non-negotiable step toward innovation and profitability. Watch The Podcast Hosted by Brian Benham from Benham Design Concepts https://www.benhamdesignconcepts.com/ Brian Benham on BlueSky: https://bsky.app/profile/benhamdesignconcepts.com YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Greg Porter from SkyScraper Guitars https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage   The CNC Learning Curve: Speed Isn’t Always King Brian Benham, a furniture maker and CNC enthusiast, kicked off the discussion with his early trials on his new Avid CNC machine. His goal? To efficiently produce a yin-yang wine bottle holder. But his initial excitement was tempered by a harsh lesson: “I watched YouTube videos where people said, ‘Why are you running so slow? Crank it up!’ So I did,” Brian recalled. The result? Broken tabs, a mangled workpiece, and a smoking spindle. The high feed rate and aggressive depth of cut destroyed the part mid-operation. Greg Porter, a guitar maker and CNC veteran, nodded in agreement. “Dust is bad—you want chips,” he explained, emphasizing that proper chip ejection prevents heat buildup and tool wear. Both makers stressed the importance of balancing speed with precision, especially when working with different materials like cherry (softer) versus walnut (denser). Workholding Woes and the “Maker’s Dozen” Brian also shared a mishap where inadequate hold-downs led to a shifting workpiece, ruining a cut. His solution? Nesting parts efficiently and pre-drilling problematic areas to avoid tab failures. But the bigger takeaway was his “Maker’s Dozen” philosophy: “Make 12 units at a time. Price for 10, because two might fail. By the next dozen, you’ve optimized the process,” Brian said. This approach minimizes waste and allows incremental improvements without massive sunk costs. Greg added that for high-value materials (like exotic guitar woods), salvaging is worth the effort. But for sheet goods, sometimes tossing a botched piece saves more time than fixing it. 3D Printing: Prototyping’s Best Friend The duo pivoted to 3D printing, where Greg showcased a gear assembly that took a dozen iterations just to fit a timing belt correctly. “Fail fast,” he advised. “Get the mistakes out early.” Brian echoed this, describing how he prints small test sections (like threaded parts) before committing to long prints. *”A 30-minute test beats a 3-hour disaster,”* he said. Both praised modern printers for reliability but acknowledged that vibration and material quirks still demand patience. Scaling Up: Robots and Revenue Looking ahead, Brian envisions his CNC as a cash-flow generator. Inspired by a photographer who sold everything from keychains to $5,000 prints, he plans to offer small, accessible products (like $25 cribbage boards) alongside high-end furniture. “The $25 items keep the lights on; the big commissions are the dream,” he said. Greg, who runs multiple machines simultaneously, laughed: “When all three robots—CNC, laser, mill—are humming, I feel like a factory.” But he cautioned that optimization is key. His “RTM” (Ready to Manufacture) files undergo dozens of tweaks to shave seconds off cycle times. The Bottom Line: Failure = Progress Both makers agreed: Failure isn’t just inevitable—it’s necessary. Whether it’s dialing in feeds/speeds, salvaging scraps into new products (like Brian’s failed cutting boards becoming trivets), or accepting that some ATMs (products) will stay unplugged, the path to success is paved with missteps.  

We thought it would be an excellent opportunity to look back at 2024—our favorite shop upgrades, biggest projects, and lessons learned—and then peek ahead at what’s in store for 2025. Watch on YouTube Hosted by Brian Benham Portfolio: https://www.benhamdesignconcepts.com/ Brian Benham on BlueSky: https://bsky.app/profile/benhamdesignconcepts.com YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage   Show Notes  Reflecting on 2024 and Looking Ahead to 2025: Shop Upgrades, Projects, and Goals Shop Upgrades That Made a Difference in 2024 Organization & Tool Storage One of the biggest game-changers for both of us was improving shop organization. A mechanic once said, “Don’t put it down—put it away.” That mindset has helped keep tools in their proper places, eliminating the frustration of searching for misplaced items. – Brian’s Upgrade: A high-quality toolbox (not just a basic Harbor Freight or Home Depot option) made a massive difference. A well-organized toolbox reflects a well-organized workflow. – Greg’s Upgrade: Adding Husky cabinets under his table saw extension improved storage and accessibility. The Incra Miter Gauge Brian recommended the Incra Miter Gauge, and it quickly became one of Greg’s most-used tools in 2024. – Why It’s Great: – Eliminates play in the miter slot for precise, repeatable cuts. – Features an integrated stop block system (similar to high-end aftermarket options). – Fine-adjustment capabilities make it perfect for exact angles. Greg admits he was skeptical at first, preferring crosscut sleds, but after a year of use, he hasn’t touched his sled since. The Black Box Vacuum Pump for CNC Workholding Greg’s Black Box vacuum pump transformed his CNC workflow. – The Problem: Workholding on a CNC can be a nightmare—tabs, screws, and clamps often lead to failed cuts. – The Solution: The vacuum pump holds sheets firmly in place, reducing material waste and improving efficiency. – Success rate went from ~75% to 98%. – Added automation: The CNC now turns the pump on/off automatically via relay control. The Track Saw Revolution Greg was a longtime skeptic of track saws, preferring a circular saw and straightedge. But after breaking down hundreds of sheets of MDF, he caved and bought a Ridgid cordless track saw. – Why It Won Him Over: – Faster, more accurate breakdown of sheet goods. – Paired with an MFT-style workbench (from Fred Sexton of Bristol Artisan Co.) and Bora Speed Horses, creating a portable, efficient cutting station. – No more wrestling full sheets—everything gets broken down outside before entering the shop. The Festool Debate Brian and Greg had a fun back-and-forth about Festool. – Pros: – Industry-leading dust collection (great for job sites and clean shops). – The Domino joiner is a game-changer for furniture makers. – Cons: – High price tag. – Some tools may not justify the cost for hobbyists or those who don’t need ultra-portability. Packout Systems & Tool Storage Both Brian and Greg explored different modular storage systems (Milwaukee Packout, Klein, etc.). – Greg’s Pick: Klein Tool Cases—expensive but rugged, with clear lids and customizable bins. – Brian’s Experience: Packout systems are great for contractors but may be overkill for shop-only use. Harbor Freight’s Improvement Greg noted that Harbor Freight’s quality has significantly improved over the years. – Icon Tools Line: Their ratcheting wrenches and socket sets now rival mid-tier brands like Husky and Craftsman. – Toolboxes: No longer the flimsy junk of the past—now a solid budget option.    Notable Projects from 2024 Brian’s Big Builds – Las Vegas Casino Project: A massive, high-profile installation that pushed his team’s limits. – Red Rocks Amphitheater Work: A challenging but rewarding project (technically late 2023, but close enough!). Lesson Learned: Installation is just as critical as fabrication. Even the best-built pieces can fail if not installed correctly. Greg’s Product Expansion When a competitor in the guitar-making jigs and tools space went out of business, Greg saw an opportunity. – Redesigned & Released Over 20 New Products, including: – Side benders (for shaping guitar sides). – Outside molds & cutaway forms (previously unavailable). – Mortise & tenon jigs (V3 design, improved from older versions). – Backward Compatibility: Ensured his new tools worked with older systems, earning gratitude from customers.   Looking Ahead to 2025 Greg’s Goals: Build His First Commissioned Guitar – Learning from luthier Robbie O’Brien to refine construction techniques. Expand Skyscraper Guitars – Transition from a one-man operation to a scalable business with employees. Finish the Porsche 356 Project – After a busy 2024, he’s eager to get back to this passion build.   Brian’s Plans: – Grow His YouTube Presence – Shifting focus to more educational content for aspiring woodworkers. – Streamline Production – Finding ways to balance custom work with repeatable, profitable projects.  Final Thoughts 2024 was a year of tool upgrades, shop efficiency, and big projects. For 2025, the focus shifts to growth, refinement, and new challenges.   What were your biggest shop upgrades or projects in 2024? What are you looking forward to in 2025? Let us know in the comments!    

If you’ve ever dabbled in CNC machining or dreamed of turning your garage into a mini manufacturing hub, you’ll know that the journey is equally thrilling and frustrating. In this episode, Brian and Greg take you through their CNC journey—from their first modest machine to new upgrades. Watch It On YouTube Hosted by Brian Benham Portfolio: https://www.benhamdesignconcepts.com/ Brian On Tiktok: https://www.tiktok.com/@benham_design Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage   Show Notes Brian’s First CNC Machine Brian’s CNC journey began about ten years ago with a small desktop Piranha from Next Wave Automation. At the time, CNC machines were just starting to become accessible to hobbyists and small shop owners. The Piranha was a great introduction to the world of CNC—it was affordable, compact, and perfect for tinkering. He used it to create templates, prototype ideas, and explore the basics of CNC machining. However, it didn’t take long for him to hit the limits of the Piranha. Its small size and lack of rigidity made it unsuitable for the production work he wanted to do.  He quickly realized that if he wanted to turn his ideas into a viable product line, he needed a more robust machine. The Piranha became an occasional tool in his shop, reserved for small projects or quick prototypes while he dreamed of something bigger and better. — The Upgrade: Enter the Avid CNC Fast forward to today, Brian ordered an Avid CNC machine—a 2×4-foot model with a fourth-axis rotary option. This machine will be a game-changer for him. Why Avid CNC? He chose the Avid CNC for several reasons: 1. Size and Versatility: The 2×4-foot bed is the perfect size for my shop, offering enough workspace without overwhelming my limited space. 2. Fourth-Axis Rotary: This feature opens up a world of possibilities for creating cylindrical or curved designs, which is something I’ve been eager to explore. 3. Spindle Power: Unlike my old Piranha, which relied on a Bosch palm router, the Avid CNC comes with a 4-horsepower spindle. This upgrade means better precision, smoother cuts, and no more burned-out routers. While he initially wanted the 8-horsepower spindle, budget constraints led him to opt for the 4-horsepower model. Still, it’s a significant improvement over my previous setup. — Lessons Learned from the Piranha His experience with the Piranha taught him several valuable lessons: 1. Size Matters: A small machine might be great for learning, but it can quickly become limiting if you want to scale up your projects. 2. Rigidity is Key: The Piranha’s lack of rigidity led to inconsistent cuts and frequent breakdowns, especially when I tried to use it for production work. 3. Automation is a Game-Changer: Manually adjusting toolpaths and dealing with burned-out routers was a constant headache. I’m looking forward to the Avid CNC’s automated features, like computer-controlled speed adjustments. — Exploring New Possibilities with the Avid CNC One of the most exciting aspects of the Avid CNC is its potential for automation and precision. Here are a few features I’m particularly excited about: Fourth-Axis Rotary The fourth-axis rotary table will allow me to create intricate cylindrical designs, something I’ve always wanted to experiment with. While it does take up a significant amount of space on the machine, I’m confident I can find creative ways to maximize my workspace. Tool Changer Although I didn’t initially opt for the tool changer due to budget constraints, it’s definitely on my wish list. The ability to switch tools automatically would save me a ton of time and reduce the risk of errors. Improved Software Integration I’ve been using VCarve for toolpath layout and SketchUp for design, and I’m excited to see how these tools integrate with the Avid CNC. One tip I’ve learned is that VCarve can directly import SketchUp files, eliminating the need to export designs as DXF files. This small workflow improvement can save a lot of time and hassle. — Challenges and Solutions No CNC journey is without its challenges, and I’ve had my fair share of frustrations. Here are a few issues I’ve encountered and how I’ve addressed them: Fixturing and Zeroing One of the trickiest parts of CNC machining is ensuring that your workpiece is properly fixtured and zeroed. On the Piranha, I often struggled with re-zeroing the machine after removing and replacing a fixture. The Avid CNC’s auto-touch-off feature should make this process much smoother. Feeds and Speeds Finding the right feeds and speeds for different materials and tools can be a trial-and-error process. I’ve learned that it’s essential to start with manufacturer recommendations and adjust from there. I’m also looking forward to experimenting with the Avid CNC’s capabilities to find the optimal settings for my projects. Machine Rigidity Even with the Avid CNC, I’m aware that the aluminum frame might not be as rigid as I’d like. To address this, I’m planning to add stiffeners and possibly a plywood backer to reduce racking forces. — Looking Ahead: The Future of My CNC Journey As I await the arrival of my Avid CNC, I’m filled with excitement and anticipation. This machine represents a new chapter in my maker journey, one where I can bring my ideas to life with greater precision, efficiency, and creativity. I’m particularly looking forward to exploring the fourth-axis rotary feature and experimenting with new materials and designs. I’m also eager to connect with other makers and share my experiences, challenges, and successes along the way. — Final Thoughts If there’s one thing I’ve learned from my CNC journey, it’s that the right tools can make all the difference. While the Piranha was a great starting point, the Avid CNC is the machine that will take my work to the next level. Whether you’re a seasoned maker or just starting out, I hope my story inspires you to keep learning, experimenting, and pushing the boundaries of what’s possible.

In this episode, we talk about influential people who shaped us into makers. Brian and Greg reminisce about people from their past who helped guide them and inspired them as they journeyed along the path of becoming makers. Watch Podcast Show Notes Mel’s Influence on Greg’s Curiosity Greg’s grandfather Mel was an influential figure who taught him to pursue his interests and make things himself. Despite having limited resources, Mel built his own house by learning from books and lived in the basement for years while saving money to complete the top floor. Every year, he would take on a project to make something for his grandchildren, like box kites. When Greg expressed interest in having stilts as a child, Mel immediately dropped what he was doing to make a pair with him, exemplifying his willingness to explore new skills and nurture curiosity. Embracing Failure in Creative Endeavors Greg and Brian discussed the importance of allowing children to experience failure in their creative endeavors. Greg shared his childhood experiences of building a skateboard ramp and a pair of stilts, which were not successful but taught him valuable lessons. Brian emphasized the value of spending time with children, even if the projects they work on are not perfect, as it fosters problem-solving and thought processes. They also discussed the concept of failure as a necessary step towards success and the importance of understanding what is acceptable in a project. Both agreed that failure should not be an endpoint but a milestone in the creative process. Mentors and Teachers’ Lasting Impact Greg and Brian discussed their experiences with mentors and teachers who had a significant impact on their lives. Brian shared his experiences with his saxophone teacher, James Phillips, who taught him the importance of learning from others and not taking life too seriously. Greg shared his experiences with Mr. Canetto, who taught him about guitar making and the importance of seeing the process of building a guitar from start to finish. Both agreed that these experiences had a profound impact on their lives and shaped their future careers. They also discussed their admiration for guitar makers like Les Godfreed and Lloyd Lohr, who are known for their intricate designs and craftsmanship. Lessons From Craftsmen and Risks Greg and Brian discussed their experiences with craftsmen and the lessons they’ve learned from them. Greg shared his experiences with Dan Rockhill, a professor who taught him how to weld well and the importance of modifying tools to suit the purpose. Brian shared his experience with a client who had a decommissioned Boeing 727 compressor. They also discussed the importance of learning from others, taking risks, and not letting roadblocks deter them from realizing their vision. They concluded that sometimes, it’s necessary to compromise on the design to achieve the desired outcome. Design, Problem-Solving, and Software Evolution Greg shared his experiences and insights about design and problem-solving, emphasizing the importance of not being limited by tools or others’ opinions. He recounted a story about a challenging ceiling design that was initially dismissed by a contractor, but was successfully executed by a skilled carpenter. Greg also discussed his evaluation of software for architectural design, highlighting the need for tools that don’t hinder creativity. Brian then shared his own experiences of learning from clients and how they pushed him to develop new skills. The conversation ended with a discussion about the software Rhino, which was in its infancy when Greg first encountered it. Lessons Learned and Knowledge Sharing Brian and Greg discussed their experiences and lessons learned from various projects and mentors. Brian shared how clients have pushed him out of his comfort zone and helped him develop new skills. Greg talked about the influence of his wife’s family on his construction skills and how they continue to inspire him. They also discussed the importance of learning from others and passing on knowledge to the next generation. Greg shared an example of how he taught a high school student about blacksmithing and machining, hoping to inspire him and potentially change his life trajectory. The conversation ended with Greg expressing his desire to continue teaching and influencing others. Personal Journeys and Entrepreneurial Passions Greg and Brian discussed their personal journeys and the impact of influential people on their lives. Greg shared his experiences as a corporate employee and his plans to retire and focus on his passion for making things. He also mentioned his YouTube channel and his desire to leave a legacy through his work. Brian shared his admiration for Sam Maloof and his aspirations to become a furniture maker, teaching apprentices and creating jobs for them. Both expressed their desire to pass on their knowledge and skills to others, and their passion for entrepreneurship and making things. They ended the conversation with plans for their future endeavors. Hosted by Brian Benham Portfolio: https://www.benhamdesignconcepts.com/ Brian’s Woodworking Plans: https://www.digitaldesignconcepts.art/ Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage  

In this episode, Greg and Brian discussed their experiences mentoring interns and apprentices in their respective woodworking and architecture businesses. They discussed the potential benefits and challenges of hiring an intern, with Brian stressing the importance of fair compensation. Watch The Podcast Show Notes Woodworking Mentorship Experiences and Challenges Greg and Brian discussed their experiences mentoring interns and apprentices in their respective woodworking and architecture businesses. Brian shared his experience teaching a new student how to use tools safely, emphasizing the importance of patience. They talked about an apprentice with no prior experience learning woodworking through hands-on projects guided by Brian. Greg recounted a past project involving the installation of an MRI machine that required structural modifications to be made to the building. They also discussed the potential benefits and challenges of hiring an intern, with Brian stressing the importance of fair compensation. The two shared their experiences working in small shop spaces, noting the need for larger workspaces to handle bigger materials efficiently. Architectural Internships, Education, and Training Greg and Brian discussed the concept of interns in the architectural world, with Greg explaining the three levels of interns and their involvement in real projects. They also discussed the firm’s involvement in education, focusing on K-12 and higher education, and the company’s approach to hiring and training young professionals. Brian raised a question about whether the company needs to break bad habits that these new hires might have. The conversation ended with Greg explaining their process-oriented approach to client work and the importance of hands-on technical skills for architects. Greg also shared his diverse background in construction and emphasized the importance of understanding various systems in a building. The conversation concluded with Brian suggesting that the architectural internship program should include more on-site work to provide designers with practical experience. Building Experience and Managing Transitions Greg emphasized the importance of experience in the field of building and design, using the analogy of a high school progression to illustrate the learning curve. He and Brian discussed the challenges of transitioning from a doer to a manager, with Brian sharing his own experience of starting as a project manager after years of working in the field. They agreed on the difficulty of human resource management and the importance of learning from experience. Greg also stressed the importance of building respect and understanding in their work, including learning people’s names and providing guidance without insulting someone’s intelligence. Architectural Design Challenges and Solutions Brian and Greg discussed the complexities of architectural design, particularly in residential and commercial settings. They highlighted the challenges of coordinating different design elements and the issue of liability in cases where design elements fail to meet expectations or safety standards. Greg emphasized the importance of clear specifications and responsibilities in design projects and the need for architects to take responsibility for certain design elements. They also discussed the design of handrails, which must meet both aesthetic and safety requirements. Hosted by Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage Brian Benham Portfolio: https://www.benhamdesignconcepts.com/ Brian’s Woodworking Plans: https://www.digitaldesignconcepts.art/ Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ

In this episode, Brian and Greg talk about how they set up their tools in their shop and how important it is to set up tools accurately. They then share a few tips on tool setup. Watch It On YouTube Hosted by Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage Brian Benham Portfolio: https://www.benhamdesignconcepts.com/custom-furniture-colorado-springs/ Brian’s Woodworking Plans: https://www.digitaldesignconcepts.art/ Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ   In this episode of The Maker’s Quest Podcast, hosts Brian Benham and Greg Porter explore how millwright techniques—precision alignment, trueness, and flatness—can be applied to home workshops. While most of us don’t work in factories, many woodworking and metalworking tasks benefit from the same attention to accuracy that millwrights use when setting up industrial machinery. What Does a Millwright Do? Greg explains that millwrights are responsible for installing and aligning machinery in factories, ensuring that conveyor belts, worktables, and other equipment are perfectly level, square, and true. This precision ensures repetitive tasks are performed accurately over time. In woodworking, similar principles apply—especially when setting up tools like table saws, jointers, and bandsaws. While we may not need industrial-level precision, small adjustments can significantly impact the quality of our work. Table Saw Setup: The Heart of the Workshop For many woodworkers, the table saw is the centerpiece of the shop. Brian and Greg discuss the importance of aligning key components: Miter Slots to Blade: Brian uses a dial indicator (or even a combination square and single-tooth method) to ensure the blade runs parallel to the miter slots. Fence Alignment: A common debate is whether the fence should be perfectly parallel to the blade or slightly toed out to prevent kickback. Brian prefers perfect alignment for precision joinery, while Greg notes that modern riving knives reduce kickback risk. Outfeed Table Leveling: While the table saw itself doesn’t need to be level, the outfeed table should be coplanar to prevent workpiece tipping during cuts. Greg shares his experience setting up his SawStop table saw, praising its out-of-the-box accuracy but ultimately replacing the factory extension wing with a custom torsion-box router table for better precision. Bandsaws: The Unpredictable Beast Both hosts agree that bandsaws are among the most frustrating tools to keep dialed in. Heat expansion in the blade, tension changes, and wheel alignment all contribute to inconsistency. Blade Drift: Even after careful setup, bandsaws can drift due to heat and tension changes. Wider Blades Stay Truer Longer: Greg notes that resawing with a wide blade holds alignment better than narrow blades used for curves. Jointers and Drum Sanders: The Battle for Flatness Jointer Setup: Ensuring infeed and outfeed tables are coplanar is critical. Greg recommends using a precision straightedge and feeler gauges to check alignment. Drum Sanders: Brian struggled with inconsistent sanding until he used a dial indicator to align the drum to the bed. Greg upgraded to a Powermatic with automatic feed-rate adjustment, reducing burn marks and snipe. The Importance of Leveling in Metalworking Greg, with a metalworking background, emphasizes the importance of leveling milling machines and welding tables: Milling Machines: Must be leveled to prevent twist in the frame, which accelerates wear and reduces accuracy. Welding Tables: A flat reference surface (like a cast iron table or granite slab) ensures precise fabrication. Brian adds that his Langmuir Systems welding table transformed his metalwork by providing a reliable reference surface. Tools Where Leveling Matters Less Not every tool needs millwright-level precision: Mobile Tools: Bandsaws and drill presses on wheeled bases don’t require perfect leveling since they’re constantly moved. Workbenches: While flatness matters, minor deviations (like Brian’s 1/16″ over 8 feet) are often negligible in woodworking. Final Thoughts: Patience Pays Off Both hosts agree that taking the time to properly set up tools—whether it’s a table saw, jointer, or milling machine—saves frustration later. Dial Indicators & Feeler Gauges: Inexpensive tools that make a big difference. Revisiting Adjustments: Tools drift over time; periodic checks ensure ongoing accuracy. Know Your Tolerances: Wood moves, so ultra-fine precision isn’t always necessary—but machinery setup should be as accurate as possible. Conclusion While most home workshops don’t need factory-level precision, applying millwright techniques to key tools can drastically improve accuracy and repeatability. Whether you’re dialing in a table saw or wrestling with a bandsaw, a little extra setup time pays off in the long run.

In this episode, we talk about people we follow for design inspiration.  Some of them might surprise you, as inspiration can come from anywhere. Watch The Podcast: On this episode of The Maker’s Quest Podcast, hosts Brian Bynum and Greg Porter shared their go-to sources for design inspiration—both online and offline. From woodworking to metal shaping, Photoshop to sci-fi architecture, their picks span a wide range of creative disciplines. Here’s a breakdown of their favorite channels, creators, and philosophies on staying inspired. Beyond Woodworking: Unexpected Sources of Inspiration Brian kicked off the conversation with a surprising admission: he rarely watches woodworking content anymore. Instead, he seeks inspiration from adjacent fields to push his craft forward. 1. Lighting Mentor (Jeremy) A Pixar colorist and lighting expert, Jeremy’s channel dives deep into light, shadow, and digital painting in Photoshop. Brian credits him for elevating his photo-rendering skills, helping him create more realistic and dynamic presentations for clients.  https://www.youtube.com/@LightingMentor 2. The Futur Academy (Chris Do & Christo) While Chris Do’s main channel focuses on business, his secondary channel, The Futur Academy, explores graphic design principles—layout grids, typography, and composition. Brian applied these concepts to furniture design, even using the Fibonacci sequence in a table project.  https://www.youtube.com/@TheFuturAcademy 3. Dami Lee (Architecture) Dami’s channel analyzes fictional architecture from movies like Dune and Blade Runner, blending storytelling with urban design. Her thought experiments—like “What would living in this sci-fi city feel like?”—push Brian to think beyond traditional forms.  https://www.youtube.com/@DamiLeeArch 4. SketchUp’s Official YouTube Channel SketchUp’s live drawing sessions (hosted by artist Aaron Dixon) taught Brian sculptural modeling techniques—like designing the Toy Story dog in 3D—which he now applies to furniture. The community’s accessibility (even direct messaging experts) makes it invaluable. https://www.youtube.com/@SketchUp 5. Practical Engineering (Grady) Grady breaks down real-world engineering—why bridges stand, how dams work—in digestible ways. Brian emphasized how understanding mechanics can improve design, especially for functional pieces. https://www.youtube.com/@PracticalEngineeringChannel 6. Honorable Mentions: Lost Gems X-Files The Group of Inspiration – some of the best. Giaco Whatever https://www.youtube.com/@GiacoWhatever Cactus Workshop https://www.youtube.com/@Cactusworkshopchannel Works By Solo https://www.youtube.com/@WorksbySolo  Ron Covell https://www.youtube.com/c/roncovell Van Neistat https://www.youtube.com/@vanneistat The Devil Wears Prada 99 Percent Invisible by Roman Mars, Book and Podcast Greg’s Picks: From Boats to Guitars Greg’s inspirations skew toward craftsmanship with a technical twist. 1. Tails From A Shipwright Leo restores historic wooden sailboats, showcasing traditional shipwright techniques. Greg admires his problem-solving, like hand-carving complex joints, and the channel’s archival value for vanishing skills.  https://www.youtube.com/@TipsfromaShipwrightvideos 2. Envision Prototype (Car Design) This builder frankensteins cars, merging halves of different models, then hand-shapes new panels. Greg loves the deep dives into hidden details (door sills, firewalls) that make a design functional.  https://www.youtube.com/@iNVisionPrototypes 3. Ken Parker (Archtop Guitar Works) The mind behind the revolutionary Parker Fly guitar, Ken now crafts composite archtop guitars. His blend of carbon fiber innovation and traditional luthiery inspires Greg’s own guitar-making ventures.  https://www.youtube.com/@kenparkerarchtoppery9440 4. Michael DiTullo (Industrial Design) A Nike and automotive designer, Michael’s live sketching sessions reveal his design process. Greg studies how he refines thumbnails into fully rendered products—applicable to any craft.  https://www.youtube.com/@MichaelDiTullo 5. Wray Schelin’s Metal Shaping Wray’s metalwork videos (like building an Alfa Romeo prototype) emphasize form development. Greg calls his approach a masterclass in translating 2D sketches into 3D objects.  https://www.youtube.com/@proshaper 6. Honorable Mentions: Lost Gems Sawyer Design https://www.youtube.com/@SawyerDesign Engles Coach Shop https://www.youtube.com/@EngelsCoachShop David Marks https://www.youtube.com/@DavidJMarks Tom Sachs – 10 Bullets https://youtu.be/28reJVNLk80?si=z4j1SinQyF-4KlA4 Love Letter to Plywood. https://youtu.be/pVxldyIa0Bg?si=INfyXMohCihPZmf9 Project Runway, when Tim Gunn was a judge Key Takeaways: How to Stay Inspired Look Outside Your Niche: Brian’s best ideas come from non-woodworking sources. Embrace Adjacent Skills: Greg’s guitar bender project fused welding, machining, and electronics—skills learned from diverse channels. Steal Like an Artist: As Greg put it, “Don’t borrow—steal and make it yours.” Hosted by Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage Brian Benham Portfolio: https://www.benhamdesignconcepts.com/custom-furniture-colorado-springs/ Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ

The guys talk about staying safe in the shop, how to stay safe, wanting to look out for you, and developing good shop habits.  They finish the episode by sharing some of their horror of unfortunate shop accidents; the end gets gruesome, so you’ve been warned! Watch The Podcast   Hosted by Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage Brian Benham https://www.benhamdesignconcepts.com/custom-furniture-denver-colorado/  Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Shop Safety Horror Stories: Lessons from the Trenches Woodworking and metalworking are incredibly rewarding crafts, but they come with real dangers. Even experienced makers can have close calls—sometimes due to complacency, sometimes from unexpected mishaps. In a recent episode of The Maker’s Quest Podcast, hosts Brian Benham (Benham Design) and Greg Porter (Skyscraper Guitars) shared their most harrowing shop safety stories—near misses, painful lessons, and the hard-earned wisdom that keeps them safe today. Here’s what we learned. The Biggest Dangers in the Shop 1. Complacency is the Silent Killer Greg makes 10,000 identical crosscuts per year on his table saw. Repetition breeds familiarity, and familiarity can lead to carelessness. “Even with small parts, if they bind against the blade, they can become dangerous projectiles. I remind myself every few minutes to step back, reset, and refocus.” Key Takeaway: Pause frequently during repetitive tasks. Stay aware—don’t let muscle memory override safety. 2. Sharp Tools Are Safer Tools A dull blade forces you to push harder, increasing the risk of kickback or loss of control. Brian recalled a debate among woodworkers about blade height safety: Some argued a lower blade is safer (less exposed). Others claimed a higher blade (with more centrifugal force) keeps material flat. Brian’s Verdict: Sharpness matters more than height. A sharp blade cuts cleanly, reducing the need for excessive force. 3. The Router Table: A Hidden Menace Both hosts agreed—router tables are deceptively dangerous. Catch-and-kickback happens fast. Vibration can tear workpieces from your grip. Safety Fixes: Use fixtures or clamps (not just fingers) to hold small pieces. Climb-cutting? Only on CNC—never freehand! Close Calls & Nightmare Stories 1. The Runaway Router Greg’s router fell out of its lift mid-cut, bouncing around the shop like a “weasel-chaser firework.” The long cord kept it powered, forcing him to leap over the spinning death machine to unplug it. Lesson: Secure router lifts with lock screws. Use a dust collection box to contain rogue tools. 2. The Lathe’s Sneaky Attack Brian adjusted the tool rest of his lathe while it was spinning. The rest swung down, crushing his finger between the banjo and workpiece. Result: A blood blister the length of his finger. Now, he stops the lathe for adjustments. 3. The Guillotine Iron Worker From Brian’s bridge construction days: A coworker tried to shear a too-small metal piece on an iron worker. The metal flipped, smashing his fingers between the guard and blade. Result: Bones shattered, finger mangled. Lesson: Respect the shear guards. Never force a cut—if it doesn’t fit, find another way. Safety Strategies That Work 1. The SawStop Debate: Does It Breed Complacency? Greg upgraded to a SawStop—not because he’s reckless, but because losing a finger would devastate his guitar-building career. His Approach: Still uses push sticks and guards. Never test the safety feature—treat it like any other saw. “I don’t want to be the guy posting a bloody finger on Instagram.” 2. The “Non-Dominant Hand” Rule Brian’s theory: Your dominant hand is always trying to kill your non-dominant hand. Proof: At age 10, he sliced his thumb to the bone with a chisel. Now, he never wears gloves near spinning tools (after seeing a radial arm saw suck a glove—and thumb—into the blade). 3. The Forgotten Danger: Auto Lifts Greg’s scariest moment? He got his foot pinned under a car lift. Couldn’t reach the release button. Yelled until his wife rescued him. Lesson: Steel-toe boots aren’t just for kicking metal. Always have a backup plan if you’re working alone. Final Thoughts Shop safety isn’t just about rules—it’s about staying present, respecting tools, and learning from others’ mistakes. Key Reminders:  Sharp tools = safer cuts.  Router tables and lathes demand extra caution.  Never wear gloves near spinning blades.  Assume every machine is “live” (even unplugged ones). Show Notes on Shop Safety Tips Don’t force it, or bad things will happen Complacency is the root of many shop safety issues Take breaks when doing repetitive tasks so your mind doesn’t wander. A riving knife will help prevent kickback of large and small parts. The guys don’t think a SawStop will make you complacent.  You adjust to your surroundings, no matter what the tool is, so you make yourself complacent. Can you afford to lose a finger? Don’t cut your nose off to spite your face. Don’t reach across the blade, and remember to turn it off when not using it. Keeping control of the waste on a CNC machine is just as important as control over the part. The two most important rules of making are to keep your tools sharp and approach your work with finesse. Work holding, work holding, work holding.  

In this episode, the guys talk about their experiences at tradeshows, art galleries, and arts and crafts shows. They talk about what they do to make the show a success and things that are a challenge. Watch The Podcast Show Notes Sometimes, the best contacts you make at a show are with other vendors for B2B business. Not everyone gets enough orders at the show to pay for the booth fee, but people often remember you and become future customers. The general rule of marketing is 1 out of 1000.  On average you have to hand out 1000 business cards to get 1 customer. or 1000 clicks to get a sale, etc. Sharing a booth fee can help bring down the cost, but check the booth rules to be sure you aren’t breaking their rules and get kicked out.  Have literature that customers can take with them so they can look you up later.  Present yourself in a professional, friendly manner; don’t have RBF (Resting Brian Face) Hosted by Greg Porter https://skyscraperguitars.com/ Greg On Instagram: https://www.instagram.com/gregsgaragekc/ YouTube: https://www.youtube.com/c/SkyscraperGuitars  YouTube: https://www.youtube.com/c/GregsGarage Brian Benham https://www.briansbenham.com/  Portfolio: https://www.behance.net/Brian_Benham  Brian On Instagram: https://www.instagram.com/benham_design/ YouTube: https://www.youtube.com/channel/UCXO8f1IIliMKKlu5PgSpodQ Custom Furniture https://www.benhamdesignconcepts.com/ The Power of Trade Shows and Art Fairs for Your Business Trade shows, art fairs, and craft exhibitions can be game-changers for small businesses and makers. Whether you’re selling handmade furniture, custom guitars, or unique woodworking tools, these events offer invaluable opportunities to connect with customers, network with industry peers, and boost sales. In a recent episode of The Maker’s Quest Podcast, hosts Greg Porter (of Skyscraper Guitars) and Brian Benham (of Benham Design) shared their experiences and insights on how trade shows and art fairs can elevate your business. Here’s what we learned. Why Trade Shows and Art Fairs Matter 1. Building Relationships & Networking Greg emphasized that trade shows aren’t just about immediate sales—they’re about building long-term relationships. At guitar shows, he connects with luthiers, repair technicians, and builders—his core customers. These interactions often lead to future sales, referrals, and collaborations. “So much of conventions and trade shows for me are just the relationship part. There’s the money and ringing up sales, and that’s great. But meeting people, connecting dots—that’s where the real value is.” Brian echoed this sentiment, noting that even casual conversations at art fairs can lead to unexpected sales months later. 2. Introducing Your Brand to New Audiences Trade shows allow you to put your product directly in people’s hands. Greg found that items like T-shirts, which rarely sold online, became top sellers at events simply because customers could see and touch them. Brian shared a similar experience with cutting boards—while they barely moved on his website, they flew off the table at craft fairs. 3. The “Before and After” Effect Greg pointed out that some of the best business happens before and after the show officially starts. Vendors and serious buyers often arrive early or linger late, making it the perfect time for meaningful conversations. Challenges & How to Overcome Them 1. Noise & Distractions At guitar shows, Greg faced the challenge of competing with loud amplifiers and live demos, making it hard to have technical discussions. His solution? Handing out business cards and encouraging follow-up emails or Zoom calls. 2. Gallery vs. Art Fair Sales Brian discussed the pros and cons of selling through galleries: Pros: Exposure to high-end buyers. Cons: High commission fees (often 50%) and pressure to produce lower-cost pieces. His workaround? Designing simpler, faster-to-make pieces specifically for galleries, focusing on decorative elements that elevate perceived value. 3. Logistics & Setup Both hosts stressed the importance of preparing for logistics: Bring a friend to help with setup and booth coverage. Arrive early to secure a good spot and avoid last-minute stress. Use tablecloths, signage, and displays to make your booth inviting. Have backup payment options (Square, PayPal, cash) in case of tech failures. Pro Tips for Success 1. Engage Visitors Without Being Pushy Smile and greet people—even if they don’t stop. Encourage interaction by letting them hold or try products. Tell a story about your craft—people remember experiences, not just products. 2. Offer Multiple Price Points Brian sets up his booth with: High-ticket items (furniture) to draw attention. Mid-range pieces (clocks, plaques). Affordable impulse buys (cutting boards, small puzzles). Greg does the same, balancing premium guitar tools with lower-cost accessories. 3. Leave a Lasting Impression Business cards, postcards, and stickers help customers remember you. Giveaways (like candy or small puzzles) create goodwill, especially with kids. Follow up after the event with a thank-you email or social media shoutout. Final Thoughts Trade shows and art fairs aren’t just sales opportunities—they’re marketing, networking, and brand-building goldmines. Whether you’re a woodworker, luthier, or any kind of maker, these events can help you:  Grow your customer base  Test new products  Forge industry connections  Boost brand awareness As Greg and Brian proved, success at these events comes down to preparation, engagement, and follow-up. So, if you’ve been on the fence about signing up for a show, take the leap—you might just find your next big client or sale.