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CollisionCast

Author: FenderBender

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CollisionCast is the premier collision repair industry podcast, helping shop owners and operators improve their businesses with real-world solutions to common problems, delivered by leading industry experts and elite shop leaders.
401 Episodes
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As vehicles become more advanced, understanding ADAS is no longer optional for collision repairers. In this episode, we explore the purpose behind the Lightning Auto Service ADAS Calibration Guidebook, a free educational resource designed to help technicians, repair planners/estimators, shop managers, and students navigate the growing complexity of vehicle safety systems. The guidebook breaks down ADAS fundamentals, calibration requirements, repair-event triggers, quality control processes, and OEM-compliant documentation into practical, real-world lessons. We'll discuss why proper calibration knowledge matters, how repair decisions impact vehicle safety, and what shops can do to stay ahead as technology continues to evolve. Whether you're new to ADAS or looking to strengthen your repair planning and calibration expertise, this conversation offers valuable insights into the skills and knowledge modern repair professionals need.
If you're already using an artificial intelligence assistant, you know how useful they can be — and what their limitations are if they're not fed the proper prompts. Travis Bainbridge describes Collision CoPilot as an AI add‑on for auto body and collision repair shops, that embeds collision‑specific playbooks, laws, and reference data into the AI assistants you already use. He is the founder and CEO of BainbridgeAI, a company building purpose built AI platforms, he says, for industries where generic tools fall short. A former body shop owner with over 30 years in collision repair, Johnston has focused on streamlining estimating, insurer negotiations, and reducing administrative burdens for shop owners and technicians. For more information, contact Travis at [email protected] or go to collisioncopilot.com/.  
One possible solution to fill bays during slow times is fleet work. Whether you service a fleet of last-mile delivery trucks, the local HVAC company, rental cars, or a trucking company, they can be a source of lower profit margin but high-volume, fast production work. ServiceUp Chief Operating Officer Andy Klobnock joins CollisionCast to talk about the nuances of fleet work and how his company's platform directly sends repair jobs to the shops and manages all customer communications, including coordinating vehicle drop-offs and pick-ups.
In this episode, Partly founder and CEO Levi Fawcett explains how Partly is using a repair-specific AI model to help collision repair shops improve estimate accuracy, reduce administrative work, and make better parts procurement decisions. Rather than replacing platforms such as CCC, PartsTrader, or CollisionLink, Partly works alongside them, analyzing estimates, OEM repair procedures, vehicle build data, and shop preferences to identify missed operations, parts, and documentation requirements. Fawcett describes the platform as a "second set of eyes" that can assist with everything from blueprinting and supplement creation to parts basket optimization, photo annotation, and insurer communications.  For more information, go to partly.com.  
Are your painters truly protected? Are your waste streams compliant? Or are you relying on assumptions that could expose your business to fines, liability, and unnecessary costs? In this episode of CollisionCast, Jay Sicht sits down with KPA compliance experts Stephany Birkholz and Zach Pucillo to discuss a new data-driven approach to collision repair safety and environmental compliance. They break down how wearable VOC monitoring badges, hazardous waste testing, and laboratory analysis are helping shops move beyond industry rules of thumb and make decisions based on real-world exposure data. The conversation explores everything from respirator selection and cartridge change-out schedules to paint booth filter testing, sanding dust analysis, oil-water separator compliance, and the regulatory requirements many shops overlook. Stephany and Zach also share real-world examples of how testing has helped shops avoid OSHA headaches, uncover costly waste-handling mistakes, and better protect their employees. If you're a shop owner, manager, painter, or safety professional, this episode offers practical insights into reducing risk, improving compliance, safeguarding technician health, and potentially saving thousands of dollars in disposal and enforcement costs. Key topics include: Why respiratory protection remains OSHA's most-cited issue in collision repair How VOC air monitoring works and what it reveals Determining the right respirator for your operation Hazardous waste testing for paint booth filters, sanding dust, and oil-water separators Common compliance mistakes that can lead to costly fines How data can help defend against future liability claims Unexpected discoveries about respirator cartridge life and employee exposure Tune in to learn how today's leading shops are replacing compliance guesswork with measurable data and creating safer workplaces for the technicians they depend on every day. For more information on KPA, go to kpa.io.   
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