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A conversation with Jeff Blanford, a Solution Architect at Morf3D, to discuss the latest developments with additive technology. This conversation shifted to looking at additive technology as more of a digital enabling technology, not just a different way to build parts.
The scale of sizes that 3D printing machines can handle is impressive, from huge wind turbine blades to parts that are small, such as two microns. John Kawola, CEO of Boston Micro Fabrication discusses the microscale side of 3D printing.
Recently, the World Economic Forum, in collaboration with ETH Zurich and Fraunhofer IGCV, IPT and IAPT, released a report on the current state of additive manufacturing (AM) and its future. Their goal was to provide a realistic understanding of what AM can deliver today and why some are achieving that potential while others are not, as well as define the most probable near-term future production scenarios and what needs to happen to make those scenarios a reality. Pat Carey, Senior Vice President of Strategic Growth for Stratasys addresses this subject.
As additive technology gains importance in aerospace innovation, it offers compelling opportunities to revolutionize critical elements of the aerospace workflow. From design to certification and to production, AM helps companies unlock innovation and maximize efficiency while maintaining the high levels of quality required for aerospace applications.
Additive hardware continues to improve in productivity, accuracy, and in ease of use. Now, the focus is on software to improve additive functions and capabilities, and to take additive to the next level.
As AM becomes more accepted as part of a manufacturing supply chain, it is altering the way engineers work and develop products. We recently had a conversation with Daniel Lazier, product marketing manager at Markforged.
3D printings effects on sustainability by Design World
3D printing makes it easy to develop tooling for production by Design World
3D printing makes it easy to develop tooling for production by Design World
The aerospace industry was an early adopter of additive technology, followed by the automotive industry. Where do these industries stand in relation to additive technology today? In a recent interview, David Giebenhain, global product director at Protolabs, shares his thoughts.
Additive manufacturing has long been used in automotive, especially in racing. AM enables designers to make fast changes when faced with rapidly changing regulations and short design times. What are some of the lessons learned by those who work with motorsports and what can you gain from their experiences?
Martin Schulz, Global Principal Application Engineer with Littelfuse Europe, speaks with us about some of the engineering issues that arise in the quest to design battery and hydrogen-powered energy efficient vehicles. Martin also held a webinar on this subject: https://event.on24.com/wcc/r/3191038/C28F3100C80F8D689D6BA8D6D3354C61
In this Technology Tuesdays podcast, Jonathan Cottrell, lead program manager with PTI, chats with Design World’s Michelle Froese about design for manufacturing and the injection-molding process. Cottrell discusses the key factors to take into account when designing plastic parts, including the material, gate, wall, tool, and draft considerations. Listen in for: • Key considerations for the injection-molding process, including material selection • How to achieve uniform wall thickness and the significance of applying proper draft • The importance of gating, part geometry, and tool design • Variables to account for when ejecting a part from the mold • Tips for improving aesthetics without compromising a part’s reliability Jonathan Cottrell BSME, MBA, has been working in the field of plastic injection molding since graduating from high school. With nearly 25 years of experience, he’s developed products in several industries including automotive, aerospace, military, agriculture, medical devices, and others. Cottrell’s had the opportunity in his career to follow products throughout their lifecycle — from concept to completion — which has led to valuable experience when implementing design for manufacturing practices to produce quality parts. PTI is a custom injection molder and manufacturer of plastic components and assemblies, specializing in low-volume production. The company has extensive capabilities in design, engineering, and tooling, with an array of secondary services.
As additive manufacturing gains acceptance as a production tool, the size of a typical 3D print slice data file is predicted to grow cubically. Handling all of these data could become an issue for the additive industry. Harshil Goel, CEO and Founder of Dyndrite discusses potential solutions to this problem.
Trends In Materials

Trends In Materials

2021-06-0620:38

Materials have been and will continue to be key elements of any additive manufacturing or 3D printing operation. New materials are emerging all the time. As vendors explore and develop materials, new information emerges about the best ways to use additive equipment.
More 3D printing vendors are introducing metal materials for their systems. One popular metal in particular is stainless steel. This material offers a number of benefits to designers. We interviewed Felipe Castaneda, Creative Director at MakerBot, on ways to make the most of it in your designs for 3D printing.
Lattice structures have not been used as often as they could be because manufacturing methods that could produce them easily did not exist until the development of 3D printing / Additive Manufacturing. Today, though, 3D printing easily creates lattice structures in helmets, saddles, shoes, nasal swabs, and in other designs.
3D printing/additive manufacturing and injection molding do not have to be competitors. In fact, 3D printing can aid injection molding. Formlabs recently commented that 3D printing is more of an accelerator for injection molding. 3D printers can introduce a hybrid approach where molds can be created fast and at low cost. Here are key points from an interview with Kathy Bui, engineering vertical lead at Formlabs
Like so many other markets and industries, the COVID pandemic has affected the supply of components used to make semiconductor processing equipment. Semiconductor capital equipment manufacturers are turning to additive manufacturing to help repair the supply chain and enable designers to design for function first. I spoke with Scott Green, Principal Solutions Leader for semiconductors at 3D Systems on this subject. Here are some of the highlights of the interview.
The DARPA Transformative Design TRADES program was created to develop foundational design tools that will help designers take more advantage of the capabilities of additive technology. Recently, Siemens Technology completed its work on a software project for this program. I spoke with Mark Burhop, principal investigator with the research arm of Siemens, to discuss the developments. Here are the highlights of the interview.
Comments (3)

James Siverson

For me, you should probably think about the fact that you need any work on metal, for instance, the same metal cutting, and contact the professionals for assistance at once. I myself have done so, I suggest looking here for sheet metal processing https://magnet.com.ua/en/ They helped me and they cut filigree. I didn't even expect it, so I suggest reading this detail.

May 7th
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Michael Lilley

this is my first podcast from Design World. Great topic, and great conversation. Can you put some cloth on the walls? It sounds like you're talking in a bowl.

Jan 17th
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Harvey Singh

Great topics but not so great audio control. The variants in sound volume is roughly 10 to 20% at the start and end of every episode.

Oct 21st
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