Engine Professional Podcast

In this podcast episode, Rob and Chuck discuss the intricacies of piston failures, exploring their causes, analysis techniques, and the importance of cleanliness in engine rebuilding. They delve into specific case studies, emphasizing the role of contamination and the significance of the failure analysis manual as a resource for understanding and diagnosing piston-related issues. The conversation also touches on the phenomenon of cold seizures in pistons, particularly in power sports, and concludes with a call for listener engagement and future topics. There is a video podcast available for this episode – watch it here:https://youtu.be/uvpzrB4sFvQ

In this episode of the Engine Professional Podcast, hosts Chuck and Rob discuss various updates in the automotive industry, including new features in Prosis Pro, recent regional conferences, and the importance of networking within the engine building community. They welcome Sean Nguyen, a technical scientist and automotive lubricant specialist from Pennzoil, who shares insights on the new GF7 oil standard, its benefits for engine protection, and the significance of oil chemistry in modern engines. The conversation emphasizes the importance of regular oil maintenance and the challenges posed by oil shear in contemporary automotive technology. There is a video podcast available for this episode – watch it here:https://youtu.be/nFiiC4x5et4

In this episode of the Engine Professional Podcast, hosts Chuck and Rob discuss various topics related to the engine machining industry, including the importance of social media for showcasing member shops, the benefits of custom training events, and the availability of scholarships for machinists. In this conversation, Rob and Chuck delve into the intricacies of valve springs, discussing their dynamics, the importance of matching springs with retainers, and the impact of shot peening on longevity. They emphasize the necessity of visual and pressure testing for valve springs, the critical step of measuring before machining, and the challenges posed by modern valve train designs. The discussion highlights the often-overlooked importance of valve springs in engine performance and reliability. There is a video podcast available for this episode – watch it here:https://youtu.be/QFdvvCes8mE

In this episode, Chuck and Rob discuss their recent activities, including engaging youth in engine education at a homeschool conference, the importance of custom training programs for members, and upcoming events in the automotive education sector. They also introduce guests Todd Richardson and Drew Barnes from NACAT (North American Council of Automotive Teachers), who share insights on supporting automotive instructors and the benefits of membership. The conversation explores the challenges and strategies in automotive education, focusing on student recruitment, the importance of hands-on learning, and the need for collaboration between educational institutions and the automotive industry. The speakers discuss the evolving landscape of the industry, the significance of networking, and the necessity of teaching foundational skills to prepare students for successful careers. There is a video podcast available for this episode – watch it here:https://youtu.be/WU3zITgs2Q0

In this episode, hosts Chuck and Rob discuss the evolution of communication technology, the importance of networking and learning opportunities through upcoming events, and the technical support they provide to their members. They delve into common technical issues faced by engine professionals, best practices for engine assembly, and the significance of accurate engine specifications. The episode concludes with a call for listener engagement and suggestions for future topics. There is a video podcast available for this episode – watch it here:https://youtu.be/J12fVASUOlk

In this episode, hosts Chuck, Rob, and Steve discuss the latest happenings in the engine rebuilding industry, including reflections on recent events like the EPIC conference and PRI show. They introduce new co-host Rob Munro, share insights on innovative diagnostic techniques, and highlight the success of their engine giveaway. The episode also covers upcoming events, the importance of continuing education, and the future direction of the podcast. There is a video podcast available for this episode – watch it here:https://youtu.be/EvtRE6aHn4k

In this episode, Chuck Lynch interviews Phil Esz, the owner of Ultrasonic LLC, about the world of ultrasonic cleaning. Phil shares his background in the industry and how he got started in ultrasonic cleaning. He discusses the different machines and technologies he has developed over the years, including side-mounted transducers and agitation, and emphasizes the importance of using the right detergents and temperatures for effective cleaning. There is a video podcast available for this episode – watch it here:https://youtu.be/XzpVDDdGeks

In this episode of the Engine Professional Podcast, Steve and Chuck discuss the addition of a new team member, Andy Kennedy, and upcoming regional conferences. They then dive into the topic of parts cleaning, focusing on the challenges and best practices for cleaning cast iron and aluminum parts. They discuss different cleaning methods such as thermal cleaning, hot tanks with caustic chemicals, and soaking and touch on the importance of regular cleaning and the factors to consider when determining how often to clean or dump the cleaning solution. In this conversation, Steve and Chuck discuss the challenges of disposing of cleaning chemicals properly and the importance of checking with local officials for regulations. There is a video podcast available for this episode – watch it here:https://youtu.be/PBU2tQJLizw

In this episode, Steve and Chuck discuss the difference between dry and wet sleeves, as well as replacement cylinder liners. A recap of the PRI and HDAW shows – including who won the 2023 EREF Engine Giveaway!

Steve and Chuck discuss all the happenings at PRI involving AERA. Starting with EPIC – the Engine Professional Industry Conference on Wednesday, December 6; the EREF Engine Giveaway; as well as the VIP Party on Friday evening. You will not want to miss all that is happening at PRI this year for AERA!

Steve and Chuck continue from their last episode on engine assembly to engine testing. Now that the engine is assembled, they discuss what the next steps are for testing the engine to make sure that there are no leaks and everything is running smoothly. They also recap recent industry events, as well as announce the upcoming retirement of one of AERA’s long-tenured employees.

Steve and Chuck provide some important tips to consider when assembling an engine. Recap of the Liberty regional conference as well as a preview of the CWT conference where attendees get a chance to win an engine balancing machine!

It has been a while as AERA has been very busy with travel and trade shows, but the guys are back! Steve and Chuck discuss the SEMA and PRI shows as well as the 100-year celebration at the Engine Professional VIP Party during PRI. Engine Warranty is the topic of discussion this month and the importance of educating your customers on the warranty and getting all the information you can if there is a comeback. In our history segment: the first diesel trip in the US was an 800-mile trip from Indianapolis to New York on just $1.38 of fuel in January of 1930.

Steve and Chuck, along with special guest Dan Begle from MAHLE, discuss engine analysis.  Dan tells us about when he worked in the NASCAR world doing engine analysis, documenting his findings, and why this is important. They also answer tech questions received on the AERA techline that deal with surface finish for head gaskets and gasket thickness. For the history segment this month, they take a look at when the Small Block Chevy came to life and how big was it!

In this episode, Steve and Chuck introduce a new segment of the podcast called “Ask The Tech” where they take questions received on the AERA techline and explain the answers. This episode is on compression ratio, understanding what it is and how a machining process can change the compression ratio. Our history segment covers an invention that we all probably like in our vehicles – the cruise control!

Steve and Chuck introduce you to AERA’s newest technical specialist, Fernando Curello. Fernando comes from the manufacturing side of our industry but has a vast knowledge of engine building – and he speaks Spanish. Junior Johnson makes our history segment for the month of June with his moonshine and NASCAR history.

Steve and Chuck interview Paul Kelly from Maxiforce Engine Parts, who supplies diesel engine parts, about the opportunities that are out there for machine shops in the small-bore diesel engine market. Paul enlightens everyone about how one engine can be used in several different pieces of equipment from one manufacturer. Also, this month's history segment pertains to the Indianapolis 500 and how one of our longtime associate members participated in the Indianapolis 500 in the early years.

Chuck Lynch and Dave Hagen interview Jeff Harmening from the American Petroleum Institute (API). Jeff explains licensing of engine oils, proper storage and handling, engine oil specifications, diesel engine oils, and what should engine builders expect with new engine oils. Steve and Chuck also discuss the Ford Flathead V8 engine during the history segment of the podcast. They also let you know about the upcoming AERA Regional Tech & Skills Conferences.

Chuck and guest co-host Dave Hagen, AERA’s Senior Technician (filling in for Steve for this episode), discuss how parts can become magnetized and how to demagnetize those parts. February is the month of NASCAR as the Daytona 500 kicks off the 2022 season, so they also cover the formation of NASCAR. Plus, one little nugget about the 2021 Ford Bronco Engine!

Steve and Chuck discuss the importance of inspecting and checking your incoming parts before you start to assemble that engine. Making sure that that the parts you ordered are correct by taking measurements and comparing is a vital step in making sure that engine runs and last. Also discussed is the finishing of the Indianapolis Motor Speedway which was completed in December of 1909. Take a listen and learn a little history as well as checking and inspecting parts coming into the machine shop!