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Mike’s Van Build: A Vanlife Outfitters Podcast
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Mike’s Van Build: A Vanlife Outfitters Podcast

Author: Vanlife Outfitters

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The podcast that takes you inside every stage of a custom van build — with real stories, practical tips, and plenty of vanlife inspiration. 


Follow along as Vanlife Outfitters’ own Mike Lyons documents every step of his custom Sprinter van build — from bare metal to adventure-ready home on wheels. In this entertaining van build podcast, you’ll hear stories, insights, and lessons learned from the road, plus behind-the-scenes details on electrical systems, layouts, cabinetry, and all the gear that makes vanlife possible. Whether you’re dreaming of vanlife, planning your own DIY camper van conversion, or just curious how pros transform a van, this series is packed with inspiration, practical tips, and plenty of laughs. Join us for the ultimate van build journey — one stage, one story, and one big step closer to your dream rig.

9 Episodes
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In the final episode of Mike’s Van Build Podcast, Mike and Amy return to Site Seven for the big reveal of their completed adventure van. After months of design, fabrication, and anticipation, they finally step inside their new home on wheels — complete with fold-out bed, upgraded power system, gorgeous ceiling, and thoughtful touches throughout. It’s a look at what happens when craftsmanship and creativity come together to create a van that’s ready for life on the road. Perfect for anyone...
In this episode of Mike’s Van Build Podcast, Mike and Amy share what it’s really like to design and live in a camper van for two. From choosing flexible furniture layouts to finding ways to make a small space feel warm and personal, this episode is full of practical insights and design inspiration for couples planning life on the road. Whether you’re dreaming of vanlife with a partner or already living it, this conversation explores how thoughtful design choices can make a van feel like home ...
A van build isn’t complete without the right exterior upgrades. In this episode of Mike’s Van Build Podcast, Mike shares how his Sprinter went from a plain metal shell to an adventure-ready rig thanks to a full suite of exterior modifications. From a custom roof rack with solar panels and Starlink, to powered side steps, a Fiamma awning, exterior lighting, and all-terrain tires — every choice adds both style and function. These are the upgrades that make the van safer, more capable, and more ...
Episode 6 – Custom Camper Van Interiors: Smart Layouts, Hidden Storage & Bike-Friendly Design From framing to function: How custom van design transforms space into livable vanlife comfort. In this episode of Mike’s Van Build, Mike takes us deep inside the customization phase of his Sprinter van conversion with the Site Seven team. From clever storage solutions and bike-friendly pullout trays to space-saving benches, convertible beds, and multi-purpose layouts, every detail is designed...
The framing stage of Mike’s Sprinter van build — structure, systems, and space planning revealed. In Episode 5 of Mike’s Van Build, the transformation takes a major leap forward. Mike and the Site Seven team move into the framing stage, turning the empty Sprinter shell into a structured foundation for everything to come. From precision cuts to careful layout decisions, framing is where the van starts to feel real. It’s also the perfect time to plan ahead — running wiring, prepping plumbin...
From layout to lighting, discover how smart design transforms a small van into a cozy home for two. In Episode 4 of Mike’s Van Build, the focus shifts to one of the most important stages of any conversion: design. How do you fit a kitchen, bed, workspace, and storage into less than 80 square feet — and still make it feel like home? Mike shares his priorities for this build, from garage space for bikes to a smarter kitchen layout and windows for natural light. With help from the Site Seven tea...
In Episode 3 of Mike’s Van Build, the journey reaches a major milestone: the handoff. Mike delivers his brand-new Sprinter to the Site Seven shop, where the pros will begin turning it into a fully customized adventure rig. From the whirlwind of buying and moving to the excitement of seeing the Site Seven team in action, Mike shares what it feels like to hand over the keys and start the real build. Along the way, he talks about choosing the right builder, spotting craftsmanship that lasts, a...
In Episode 2 of Mike’s Van Build, Mike heads into the Vanlife Outfitters warehouse for the ultimate shopping spree. From flooring and insulation to a massive battery bank, rooftop AC, fridge, and more, he picks out the gear that will transform his Sprinter from a blank shell into an off-grid adventure rig. Along the way, Mike explains why he’s upgrading from his last build, what he learned from living in Willow, and how each decision shapes a van that’s rugged, comfortable, and ready for the ...
What happens when you buy a brand-new Sprinter van… and hand it over to pros without a single plan? In this first episode of Mike’s Van Build, VLO’s own Mike Lyons shares his vanlife journey — from childhood camping in a VW bus, to 14 months in a Eurovan named Althea, to commissioning not one but TWO custom Sprinter builds. Along the way, Mike gets real about: ✅ The mistakes he made with his first build (and what he’s doing differently now) ✅ Choosing between Sprinter, Transit, and ProMaster...
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