The IIoT Podcast - Powered by AI

The IIoT Podcast is an AI-generated series inspired by the insights of Henry Costa. It explores how modern factories connect machines, data, and people to drive smarter, faster manufacturing. Each episode shares real lessons from global Industry 4.0 programs, offering practical perspectives on connectivity, cloud, and data-driven transformation. For deeper insights and articles, visit iiotblog.com.

#067 - The Future of IIoT Applications

In this episode, we look at where IIoT applications are really heading as industry and innovation start to overlap more clearly. It’s not about shiny dashboards or more sensors everywhere. It’s about how applications are changing when IT, OT, and business finally begin to work together. We talk about why context matters more than volume, why flexibility is replacing rigid systems, and how real value shows up when tools solve everyday shop-floor problems instead of creating new ones. The conversation reflects on lessons learned over time — from early, heavy platforms to lighter, more connected approaches — and why the future feels less about technology alone and more about how people actually use it. For deeper reading and more thoughtful insights, visit iiotblog.com.

12-24
14:03

#066 - Why Context Matters for AI in Manufacturing

In this episode, we look at a simple but often overlooked idea: AI in manufacturing only works when the data has real context. It’s not enough to stream numbers from machines. Without knowing what the data represents, where it comes from, or what was happening at the time, AI quickly falls apart. We talk about why edge data contextualization makes such a difference, how it helps models make better decisions, and why pushing context closer to the source saves time and frustration later. The discussion stays practical, touching on real shop-floor situations where good context turned noise into insight. It’s a calm, clear reminder that smarter AI usually starts with better data, not bigger models. For deeper reading and more hands-on insights, visit iiotblog.com.

12-22
16:34

#065 - Top Data Platforms to Watch in 2026

In this episode, we take a grounded look at ten data platforms that are likely to shape industrial and manufacturing projects in 2026. This isn’t a ranking or a prediction game. It’s a practical conversation about how these platforms are being used, what problems they solve well, and where teams still struggle. We talk about scalability, integration with IIoT systems, handling time-series data, and the growing pressure to support analytics and AI without adding more complexity. It’s an honest walkthrough for anyone trying to understand the data platform landscape without getting lost in marketing slides or hype. For deeper reading and more real-world insights, visit iiotblog.com.

12-19
13:35

#064 - Closing the Loop: Agentic AI and IIoT

In this episode, we look at what “closing the loop” really means when Agentic AI meets Industrial IoT. Instead of systems that only monitor and report, the focus is on setups that can observe, decide, and act — often without waiting for human intervention. We explore how self-correcting manufacturing starts with reliable IIoT data, clear context, and well-defined boundaries for automation. The discussion stays practical, touching on where this approach already works and where human oversight still matters most. It’s a calm, thoughtful conversation about moving from insight to action on the shop floor, without pretending everything can or should be automated. For deeper reading and more real-world perspectives, visit iiotblog.com.

12-18
12:48

#063 - Top OPC UA Servers to Watch in 2026

In this episode, we take a practical look at ten OPC UA servers that are worth paying attention to as we move into 2026. This is not a ranking and not a vendor pitch. It’s a grounded discussion based on how these servers behave in real industrial environments — from legacy machines to modern IIoT platforms. We talk about reliability, protocol coverage, ease of maintenance, and how well these servers fit into larger architectures like MQTT, UNS, and cloud analytics. You’ll also hear why the “best” OPC UA server often depends on context, not feature lists. It’s a calm, experience-based guide for anyone responsible for equipment connectivity or plant data foundations. For deeper reading and more hands-on insights, visit iiotblog.com.

12-17
17:35

#062 - Top MQTT Brokers to Watch in 2026

In this episode, we take a clear and practical look at ten MQTT brokers that are worth watching as we head into 2026. This isn’t about picking winners or declaring a “best” broker. Instead, we focus on how different brokers fit different industrial needs — from simple edge setups to large, distributed architectures. We talk about scalability, reliability, operational effort, and the trade-offs teams often discover only after going live. You’ll also hear why choosing a broker is less about features on a slide and more about long-term support, ecosystem, and how it behaves under real load. It’s a calm, honest guide for anyone navigating MQTT choices in modern IIoT systems. For deeper reading and more field-tested insights, visit iiotblog.com.

12-15
14:45

#061 - Top IIoT Platforms to Watch in 2026

In this episode, we take a practical look at ten IIoT platforms that are likely to shape industrial projects in 2026. This is not a ranking and not a sales pitch. It’s a calm walk through what makes certain platforms stand out based on real use cases, adoption patterns, and lessons from the field. We talk about why some platforms scale better than others, where complexity still hides, and how different approaches fit different types of factories. You’ll also hear why choosing a platform is less about features and more about ecosystem, long-term fit, and team maturity. It’s a thoughtful guide for anyone trying to make sense of a crowded IIoT landscape without getting lost in vendor noise. For deeper reading and more real-world insights, visit iiotblog.com.

12-12
17:12

#060 - Why Industry 4.0 Needs Event-Driven Architecture

In this episode, we explore why event-driven architecture is becoming essential for Industry 4.0. Instead of moving data through rigid layers and scheduled transfers, modern factories need information to flow the moment something happens. We break down what “events” really are, how they help systems react faster, and why this model fits the messy reality of shop-floor operations better than traditional architectures. We also discuss the practical challenges — legacy systems, uneven data quality, and the patience required to modernize without breaking what already works. It’s a calm, clear look at why this shift matters and how it can make industrial systems more responsive and reliable. For deeper reading and more thoughtful insights, visit iiotblog.com.

12-10
15:23

#059 - The IIoT Skills Gap: What Engineers Need Now

In this episode, we explore the growing skills gap in Industrial IoT and what engineers actually need to learn to stay relevant. Instead of dramatic claims, we focus on the practical skills that matter today: understanding data basics, working with modern connectivity tools, collaborating with IT teams, and knowing how to solve real problems on the shop floor. We also talk about why the gap feels bigger than before and how engineers can grow without feeling overwhelmed. It’s a calm, honest look at the evolving role of the engineer in a world where software and machines keep coming closer together. For deeper reading and more thoughtful insights, visit iiotblog.com.

12-08
15:00

#058 - SAP MII End-of-Life: What Comes Next?

In this episode, we take a thoughtful look at what SAP MII’s end-of-life really means for companies that have relied on it for years. Instead of panic or hype, we walk through the practical questions: how to keep plants running smoothly, what a realistic modernization path looks like, and which tools can take over the key roles MII used to play. We also touch on why this moment can be an opportunity — a chance to simplify architectures, clean up old integrations, and prepare for future IIoT needs. It’s a calm, grounded guide for anyone facing this transition and wanting clarity more than noise. For deeper reading and more practical insights, visit iiotblog.com.

12-05
12:21

#057 - IIoT at Scale: Containers, Docker & Kubernetes

In this episode, we break down how containerization, Docker, and Kubernetes help Industrial IoT move from small pilots to real, scalable systems. We keep the discussion simple — what containers actually do, why Docker became the default tool, and how Kubernetes helps manage everything when dozens or hundreds of edge services need to stay running. We also look at the practical side: what works well on the shop floor, what still feels complicated, and why consistency matters more than fancy orchestration. It’s a clear, calm walkthrough of the tools that make large-scale IIoT possible without turning every update into a fire drill. For deeper reading and more hands-on insights, visit iiotblog.com.

12-03
14:48

#056 - Top 10 Data Trends Shaping Manufacturing in 2025

In this episode, we walk through the ten data and analytics trends that are quietly reshaping manufacturing in 2025. From real-time visibility to cleaner data models and early uses of AI, we explore what’s actually making a difference on the shop floor — not just what looks good in reports. We also touch on the challenges behind the scenes, like fragmented systems, legacy equipment, and the effort required to turn raw data into something people can trust. It’s a clear, grounded look at where manufacturing is heading and why these shifts matter for teams trying to modernize without getting overwhelmed. For deeper reading and more practical insights, visit iiotblog.com.

12-01
13:43

#055 - Sparkplug B vs. Plain MQTT: Performance Lessons

In this episode, we take a practical look at how Sparkplug B compares to plain MQTT when it comes to real performance on the shop floor. No theory — just what actually happens when devices publish fast, when networks get noisy, and when systems need to stay in sync. We explore where Sparkplug B helps with structure and state awareness, and where plain MQTT stays simpler, lighter, and sometimes faster. The conversation also touches on the trade-offs: overhead, reliability, and how much complexity is worth introducing for a given project. It’s a calm, honest breakdown for anyone trying to pick the right messaging approach for industrial data. For deeper reading and more field insights, visit iiotblog.com.

12-01
12:19

#054 - The Unglamorous Work Behind Equipment Connectivity

In this episode, we shine a light on the part of IIoT that almost never gets attention — the slow, unglamorous job of connecting equipment. It’s the cables, drivers, protocols, missing manuals, and “why is this PLC from 1998 still here?” moments that quietly make every digital project possible. We talk about why this work matters so much, how it shapes everything that comes later, and why real progress often starts with fixing the small, stubborn things no one wants to touch. It’s a calm, honest reflection on the foundation of modern manufacturing — the work that isn’t flashy, but without it, nothing else runs. For deeper reading and more grounded insights, visit iiotblog.com.

11-28
15:27

#053 - IIoT Vendor Demos vs. Reality

In this episode, we take an honest look at the gap between what IIoT vendors show in their demos and what actually happens once the system hits the shop floor. We talk about the polished features, perfect data, and “effortless” integrations that look great on screen — and the messy realities that follow in real projects. You’ll hear why certain problems never show up in demos, what to watch out for during evaluations, and how teams can make better decisions by asking the right questions early on. It’s a calm, practical conversation that helps cut through the shine and get closer to the truth of how these systems really behave. For deeper reading and more grounded insights, visit iiotblog.com.

11-26
12:53

#052 - The Power of Storytelling with IIoT Data

In this episode, we explore how storytelling can turn raw industrial data into something people actually understand and act on. Instead of drowning in charts and dashboards, we look at how simple narratives — a clear beginning, middle, and end — help teams see patterns, spot problems, and make better decisions. We talk about why context matters, how to avoid overloading people with details, and how a well-told story can bridge the gap between engineers, operators, and leaders. It’s a calm, thoughtful look at a skill that’s easy to overlook but essential for bringing IIoT data to life. For deeper reading and more practical insights, visit iiotblog.com.

11-24
12:30

#051 - How Edge AI Is Changing IIoT

In this episode, we explore how Edge AI is starting to reshape Industrial IoT by moving intelligence closer to the machines themselves. Instead of sending everything to the cloud, factories are now making decisions right at the edge — faster, cheaper, and often more reliably. We walk through real examples of where this matters, like spotting issues before they become failures or adjusting processes in real time. We also touch on the challenges: data quality, hardware limits, and the simple truth that not every problem needs AI. It’s a calm, clear look at how edge computing and AI work together to make industrial systems smarter without overcomplicating them. For deeper reading and more hands-on insights, visit iiotblog.com.

11-21
14:11

#050 - The Hidden Skill Every IIoT Architect Needs

In this episode, we look at a part of IIoT work that rarely makes it into job descriptions: managing up, down, and sideways. Technical skill matters, of course, but the day-to-day reality often comes down to people — aligning leaders who want results fast, supporting teams on the shop floor, and keeping peers in sync so projects don’t drift. We talk about the quiet skills behind successful architects: clear communication, patience, and knowing when to push and when to step back. It’s a thoughtful, honest look at the human side of IIoT that often decides whether a project survives. For deeper reading and more grounded insights, visit iiotblog.com.

11-19
14:06

#049 - IIoT Risks Manufacturers Shouldn’t Ignore

In this episode, we explore the risks that quietly follow every Industrial IoT project — the ones manufacturers often don’t see until they’re already knee-deep in them. We talk about security gaps, unreliable data, legacy equipment that refuses to cooperate, and the very real challenge of keeping OT and IT aligned. The conversation stays practical: what actually goes wrong, why it happens, and how teams can avoid the usual pitfalls without slowing down progress. It’s a calm, honest look at the “less exciting” side of IIoT that matters far more than it gets credit for. For deeper reading and more thoughtful insights, visit iiotblog.com.

11-18
14:16

#048 - IoT vs. IIoT: The Real Differences

In this episode, we unpack the key differences between IoT and Industrial IoT in a simple, down-to-earth way. We talk about why connecting a factory is nothing like connecting a smart home, and how reliability, safety, and long-lasting equipment change everything. The conversation also looks at why industrial systems move slowly by design, why “real-time” means something very different on a production line, and how context and consistency matter far more than flashy features. It’s a clear, thoughtful explanation for anyone trying to understand why IIoT deserves its own category — and why both worlds often get confused. For deeper reading and more practical insights, visit iiotblog.com.

11-17
11:59

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