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Unplugged: An IIoT Podcast

Unplugged: An IIoT Podcast

Author: Phil Seboa and Ed Fuentes - Industry Sage Media

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Join industry experts Phil Seboa and Ed Fuentes each week on "Unplugged: An IIoT Podcast" as they explore the fascinating world of the Industrial Internet of Things. Discover the latest trends, debunk common myths, and gain insights from leading voices in IIoT. From seasoned professionals to those new to IIoT, you'll learn about practical applications and cutting-edge innovations driving digital transformation. Tune in for thought-provoking discussions and engaging interviews, making complex topics accessible and interesting.

Brought to you by Industry Sage Media.
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In this episode of Unplugged, powered by PLCnext Technology, Phil Seboa and Ed Fuentes sit down with Matt Barber, a globally respected MES specialist at Infor, to break down the evolving world of Manufacturing Execution Systems.Matt explains what MES is, how it has grown into the broader framework of Manufacturing Operations Management, and why these systems have become essential for modern manufacturers. He covers the practical benefits, including real-time data visibility, stronger quality control, and reduced waste across production environments.The conversation also explores the real challenges companies face when adopting MES. Matt emphasizes the importance of effective change management, leadership alignment, and building an enterprise-wide strategy rather than isolated system deployments.Learn which industries are leaning into MES, how AI and predictive analytics are reshaping operations, and what smaller manufacturers can do to adopt MES principles without large budgets. Matt also shares parts of his own career journey, his passion for education, and the emerging trends he sees shaping the future of MES and connected worker technologies.---------------------------This episode is made possible by PLCnext TechnologyPLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.Learn more at: https://www.phoenixcontact.com/en-pc/products/plcnext-technology---------------------------Connect with Matt: https://www.linkedin.com/in/mattjbarber/Educational Blog https://www.mesmatters.com/Infor MES https://www.infor.com/en-gb/solutions/scm/manufacturing-execution-system———Connect with Phil on LinkedIn:https://www.linkedin.com/in/phil-seboa/Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/- - - -About Industry Sage Media:Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.Learn more at: http://www.industrysagemedia.com
In this episode is brought to you by Smithtek, Phil Seboa and Ed Fuentes converse with John Broadbent, an Australian Industry 4.0 educator and strategist, to reveal the urgency of digital transformation in the manufacturing sector. They discuss how real-time data, smart factories, and strategic leadership play pivotal roles in modernizing outdated systems and enhancing operational efficiency. Hear compelling insights on challenges, opportunities, and the vital need for proactive leadership in embracing Industry 4.0, illustrated by real-world examples of successful digital integration and the future of Australian manufacturing. ------------------------------- This Episode Is Brought To You By Smithtek. Smithtek provides turn-key hardware and software for remote monitoring and control, supporting a wide range of industrial protocols and offering a web-based SCADA system. Designed and built in Perth, Western Australia, their solutions make asset management easy for industries like agriculture, mining, and automation, ensuring reliable and real time control. Smithtek is committed to providing reliable, Australian-made solutions for remote asset management. Our systems are designed to be intuitive and adaptable, making integration with existing infrastructure straightforward. We prioritize simplicity in user experience, ensuring that our technology is accessible for all levels of technical expertise. For more information, visit ⁠⁠http://www.smithtek.com.au⁠⁠. ----------------- Connect with Gavin on LinkedIn: https://www.linkedin.com/in/johnsbroadbent Connect with Phil on LinkedIn: ⁠https://www.linkedin.com/in/phil-seboa/⁠ Connect with Ed on LinkedIn: ⁠https://www.linkedin.com/in/ed-fuentes-2046121a/⁠ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: ⁠http://www.industrysagemedia.com
In this weeks episode brought to you by Smithtek, we're joined by Gavin Dilworth, a leader in cybersecurity at Assessment Plus who provides valuable insights into protecting critical infrastructure from cyber attacks, the importance of the Purdue model, and the impact of sophisticated industrial malware. Learn about cybersecurity standards like IEC 62443 and NIST CSF, and why effective risk management is crucial. This episode covers practical strategies for OT and IT collaboration, password management, and future trends involving AI and machine learning. ------ 00:00 Introduction to Unplugged: An IIoT Podcast 00:30 Meet Gavin Dilworth: Cybersecurity Expert 01:41 Challenges of Adhering to IEC 62443 04:52 Alternative Frameworks: NIST CSF for Beginners 07:05 Importance of Cross-Departmental Collaboration 10:14 Cybersecurity Gaps Among Process Engineers 12:36 Real-World Vulnerabilities and Examples 15:42 The "When, Not If" Approach to Cybersecurity 18:29 Cybersecurity Trends in Different Regions 20:44 OT vs. IT: Shifting from Isolation to Connectivity 23:12 Evolution of the Purdue Model in Network Security 26:18 Understanding Public Key Infrastructure in OT 28:46 Challenges of Implementing Security Controls in OT 32:15 The Role of AI and ML in Cybersecurity 36:08 Importance of Resiliency and Redundancy 39:21 Real-World Attack Examples and Lessons Learned 42:37 Positive Changes and Ongoing Challenges in Cybersecurity 45:18 Engaging OT Engineers in Cybersecurity Processes 48:05 Practical Solutions for Improving Industrial Cybersecurity 51:26 Final Thoughts on Cybersecurity Best Practices ------------------------------- This Episode Is Brought To You By Smithtek. Smithtek provides turn-key hardware and software for remote monitoring and control, supporting a wide range of industrial protocols and offering a web-based SCADA system. Designed and built in Perth, Western Australia, their solutions make asset management easy for industries like agriculture, mining, and automation, ensuring reliable and real time control. Smithtek is committed to providing reliable, Australian-made solutions for remote asset management. Our systems are designed to be intuitive and adaptable, making integration with existing infrastructure straightforward. We prioritize simplicity in user experience, ensuring that our technology is accessible for all levels of technical expertise. For more information, visit ⁠⁠http://www.smithtek.com.au⁠⁠. ----------------- Connect with Gavin on LinkedIn: https://www.linkedin.com/in/gavin-dilworth/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
In this episode brought to you by Smithtek, hosts Phil Seboa and Ed Fuentes chat with Deependra Shekhawat, a seasoned solutions architect from Amazon Web Services (AWS). They discuss industry trends, such as keeping some workloads on-premises in sectors like energy and utilities and leveraging the cloud for cost savings and efficiency. The conversation touches on cloud adoption challenges, the role of leadership in driving change, and the importance of upskilling employees and forming the right partnerships. They also explore the shift from OT to cloud migration, ensuring cybersecurity, and setting up secure environments for OT data, including predictive maintenance and the role of generative AI in the energy sector. Tune in to learn more about the latest advancements in cloud and IoT from industry experts. 00:00 Introduction to Unplugged: An IIoT Podcast 00:28 Introducing Deependra Shekhawat from AWS 01:15 Deependra’s First Steps in Cloud Computing 05:30 Scalability and Benefits of Cloud Computing 09:45 Cloud Computing for Small Businesses 12:35 AWS and the Energy Sector 16:22 Integrating Generative AI in Asset Management 21:40 The Role of AI in Purchasing and Maintenance Logistics 24:52 AWS Generative AI Agents for Energy 27:34 Implementing Secure Cloud Foundations 31:22 Cybersecurity Challenges in Cloud Adoption 34:10 Discussing AWS Tools for Secure Connectivity 36:59 Organizational Change Management in Cloud Adoption 40:22 Enhancing Digital Fluency Among Leaders 43:18 Preparing for IDAPAC Conference Presentation 45:30 Closing Remarks and Acknowledgements This Episode Is Brought To You By Smithtek. Smithtek provides turn-key hardware and software for remote monitoring and control, supporting a wide range of industrial protocols and offering a web-based SCADA system. Designed and built in Perth, Western Australia, their solutions make asset management easy for industries like agriculture, mining, and automation, ensuring reliable and real time control. Smithtek is committed to providing reliable, Australian-made solutions for remote asset management. Our systems are designed to be intuitive and adaptable, making integration with existing infrastructure straightforward. We prioritize simplicity in user experience, ensuring that our technology is accessible for all levels of technical expertise. For more information, visit ⁠www.smithtek.com.au⁠. ------------------ Connect with Deependra on LinkedIn: https://www.linkedin.com/in/deependrashekhawat/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Join hosts Phil Seboa and Ed Fuentes as they chat with IoT expert Freddie Coertze in this episode, brought to you by Smithtek. They discuss the transformative power of IoT in industries, covering how it improves collaboration, asset management, and business alignment. Freddie shares real-world examples like energy savings in manufacturing and smarter monitoring in agriculture, while offering a fresh perspective on moving beyond traditional proof-of-concept models. Learn how AI-driven predictive maintenance, sensor data, and digital strategies are paving the way for successful IoT projects. This Episode Is Brought To You By Smithtek. Smithtek provides turn-key hardware and software for remote monitoring and control, supporting a wide range of industrial protocols and offering a web-based SCADA system. Designed and built in Perth, Western Australia, their solutions make asset management easy for industries like agriculture, mining, and automation, ensuring reliable and real time control. Smithtek is committed to providing reliable, Australian-made solutions for remote asset management. Our systems are designed to be intuitive and adaptable, making integration with existing infrastructure straightforward. We prioritize simplicity in user experience, ensuring that our technology is accessible for all levels of technical expertise. For more information, visit www.smithtek.com.au. ——————- 00:00 Introduction to the episode and hosts 01:10 Freddie Coertze’s background and journey in IoT 04:36 Importance of stakeholder involvement in IoT projects 06:52 Aligning IoT solutions with business strategy 09:18 Excitement and continuous learning in the IoT space 11:45 Use cases: Condition monitoring of assets 16:28 Automating production processes in chemical tank management 20:52 The benefits of reducing labor costs through automation 24:12 Lights-out manufacturing and technological advancements 27:30 Integrating sensor data through ERP systems 32:41 Optimizing motor life with IoT technologies 36:19 The evolution and benefits of pump scheduling 39:58 Challenges in implementing IoT for asset visibility 42:30 Adapting to and making the most of emerging technologies 46:11 Personal growth and trends in the IoT industry 50:12 IFM’s digital tools and future goals in predictive maintenance 54:23 Distributed AI models for localized data insights 57:54 Industrial use cases and client success stories 1:03:48 Advantages of IP-rated devices in field operations 1:06:32 The importance of digitization and digitalization 1:09:16 Integrating IT and OT for better decision-making 1:12:41 Emphasis on practical application over trend chasing 1:16:04 The need for use case-driven solutions and security _______ Connect with Freddie on LinkedIn: https://www.linkedin.com/in/freddie-coertze-b24972155/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ ________ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Amy Williams from Skellig Automation joins hosts Phil Seboa and Ed Fuentes to dive into the world of industrial IoT and automation in life sciences. Learn about Amy’s journey into life sciences, challenges in the pharmaceutical industry, and the potential of digital tools like the Unified Namespace and Industry 4.0. Discover how new technologies are improving data management and making healthcare more accessible. Tune in for an inspiring conversation on the future of life sciences and the digital revolution. 00:00 Introduction and Welcome 00:30 Introduction of Amy Williams 01:45 Amy’s Background in Life Sciences and Automation 05:32 Paper vs. Digital Workflow in Pharmaceuticals 08:40 Insights on Graph Databases 10:50 GraphQL and Database Automation 13:00 The Future Landscape of Tech in Life Sciences 15:12 The Role of Biosimilars in Healthcare 17:35 Addressing US Drug Shortages 20:05 Skellig’s Initiatives in Supply Chain Digitalization 22:16 Challenges in Technology Adoption 24:40 Amy's Influences and Family Background 27:00 From College to Automation Engineering 30:15 Transitioning to Life Sciences 33:03 Personal Health Journey and its Impact 36:22 Making Healthcare More Accessible 38:40 Inefficiencies in Manufacturing and Costs to Patients 42:10 Advocacy for Industry Change 44:00 Upcoming News on Industry Innovations 46:30 Advice for Embracing Industry 4.0 49:00 Conclusion and Final Thoughts Connect with Amy on LinkedIn: https://www.linkedin.com/in/amy-williams-a8974b114/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
This week we welcome Keiran Stokes, Director and Head of Technology at Thred, all the way from New Zealand. Keiran shares his unique journey from being an industrial electrician to a control systems engineer and then co-founding Thred. Throughout this insightful discussion, you will gain a deeper understanding of the intricacies of industrial data engineering, the role of digital twins, and the importance of context in data analytics. Keiran sheds light on the challenges of integrating industrial systems, the shortage of data engineers in the sector, and Thred’s revolutionary approach to bridging the gap between Industry 4.0 promises and current technology. This episode is perfect for anyone interested in the forefront of IIoT innovations and looking to understand the real-world applications and obstacles in the industry. About: Keiran Stokes is a leader in IT/OT integration and data strategy, renowned for his expertise in converging operational and information technologies to drive digital transformation. With a strong focus on supporting New Zealand’s industrial sector, Keiran specialises in enterprise and data architecture, helping businesses unlock productivity through digital solutions. His passion for bridging the gap between the factory floor and the cloud has positioned him as a thought leader in operational data, as well as in the engineering and operations that transform that data into insights and actionable improvements. 00:00 Introduction to Unplugged: An IIoT Podcast 00:35 Introduction to Guest: Keiran Stokes 01:45 Keiran Stokes' Journey: From Electrician to IIoT Expert 05:12 Transition into Manufacturing Execution Systems (MES) Development 08:23 Founding of Thred: Mission and Goals 11:03 Differences Between Industrial and IT Systems 14:17 Challenges of Industrial Data Sharing 17:02 Importance of Domain Knowledge in Industrial Data Engineering 20:50 The Role of Knowledge Graphs in Data Contextualization 25:11 Insights on Large Language Models (LLMs) 28:44 Overview of Thred's New Tool: 3 Cloud 32:30 Concepts of Digital Twins and Real-time Cobot Replication 36:15 Industry Challenges and Solutions for Small Manufacturers 39:42 Data Engineering and DataOps in the Industrial Sector 42:15 Open Source Software in Industrial Applications 45:50 Final Thoughts: Closing Gaps in Industrial Data 48:37 Listener Takeaways on IIoT Innovations and Challenges 52:10 Episode Wrap-Up and Future Discussions Don't forget to subscribe for more insights and updates on the future of Industrial Internet of Things and automation! Connect with Keiran on LinkedIn: https://www.linkedin.com/in/keiran-stokes/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
In this episode, hosts Phil Seboa and Ed Fuentes welcome Yanesh Naidoo, the owner of Jendamark Automation. With over 20 years of experience in advanced manufacturing technologies, Yanesh discusses his approach to managing a plant, addressing common stressors, and the critical role trust in technology plays in optimizing operations. From his early days at Volkswagen to the current innovations driving Jendamark Automation, Yanesh shares insights into the intersection of AI, automation, and human-centric plant management. Perfect for industry professionals, tech enthusiasts, and anyone interested in the future of industrial automation. 01:24 Managing a Plant: Common Stressors 03:40 Real-life Breakdown: Phil's Maintenance Experience 06:58 Low Stock Challenges & Communication 09:10 Utilizing Data to Reduce Stress 11:32 Building Trust in Systems and Technology 14:17 The Potential of AI in Plant Management 17:05 Industrial Copilots and Real-time Insights 19:46 AI Asking AI: The Future Vision 22:23 Transformative Potential of ChatGPT 24:50 Human Judgment in AI-Assisted Decision Making 28:06 Yanesh's Personal Anecdote: Technology Enhancing Human Life 31:45 Automation and Human Involvement 34:32 Transitioning to Digitized, Paperless Operations 37:43 Reducing Operator Stress Without Job Loss 40:20 Key Data Collection and WhatsApp Integration 42:18 CEO vs. Middle Management: Resistance to Visibility 45:37 Empowering Operators with Data 47:59 Continuous Improvement and Active Involvement 49:53 Using Data for Actionable Insights 52:14 Innovation Trends in Manufacturing 55:00 Technical Optimizations and Digital Business Challenges 58:35 Financial Difficulties in Digital Transformation 1:01:27 Importance of Customer Education and Tailored Marketing 1:04:12 Revamping Education on YouTube 1:06:41 Jendamark Innovations: Low-code IT OT Integration 1:09:10 Mechanical Innovations and Reduced Changeover Time 1:12:33 Automotive Industry Challenges and IT OT Integration 1:15:20 Vision for Future Production Lines 1:17:54 Digital Augmentation and Prescriptive AI 1:20:45 Technologies to Reduce Operator Stress 1:23:30 Operators' Mindset and Technology Adoption 1:26:00 Digital vs. Automation: Upskilling Workers 1:28:29 Case Study: Overcoming Resistance to Digitization Connect with Yanesh on LinkedIn: https://www.linkedin.com/in/yaneshnaidoo/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ Learn more about Jendamark Automation :https://www.jendamark.co.za/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Join hosts Ed Fuentes and Phil Seboa with industrial automation and IoT expert, Rene Gamero, as they dive into the transformative world of IIoT and automation. Rene shares insights on the practical advantages of Power over Ethernet, the intricacies of protocols like TCP/IP and MQTT, and the seamless integration of MariaDB databases on Linux platforms. Learn about real-world applications, such as how Opto 22's equipment is revolutionizing clean water distribution in remote Andes regions and reducing operational costs for major franchises like McDonald's. With anecdotes on tech solutions, data-driven approaches, and the future of IIoT, this episode promises to be a treasure for tech enthusiasts and industry professionals alike. This episode is brought to you by Industry Sage Media. 00:00 Introduction to Unplugged IIoT Podcast 00:42 Welcome to Rene Gamero 01:19 Rene Gamero's Journey in Industrial Automation 04:31 Power Over Ethernet (PoE) Advantages 08:32 Efficient Protocols and Databases 11:35 Hardware Flexibility and Multi-Functional Use 16:02 Case Study: Clean Water Distribution in the Andes 21:45 Integrating Legacy Equipment with Modern Solutions 26:58 Real-world Applications: McDonald's Energy Management 32:11 Streamlining Installations with PoE and Linux 37:40 Data Collection, Visualization, and Real-time Monitoring 42:55 The Importance of Educating Customers 46:59 Embracing Kubernetes and Modern IT Tools in OT Environments 52:16 Closing Remarks and Future Discussions ----- View the Episode Recap: https://industrysagemedia.com/the-role-of-tcp-ip-mqtt-and-vpn-in-iot-with-rene-gamero/ Connect with Rene on LinkedIn: https://www.linkedin.com/in/renegamero/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ Learn more about Opto22: http://www.opto22.com/ ------ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
In this episode of Unplugged: An IIoT Podcast hosts Phil Seboa and Ed Fuentes welcome Bryce Anderson, founder of Life Cycle Controls. With over 25 years of experience in the building management systems (BMS) and building automation systems (BAS) industry, Bryce shares his journey from working with Johnson Controls in South Africa to establishing his own company in 2017. Specializing in BMS design, training, and client-side support, Bryce provides valuable insights into the challenges and opportunities within the BMS sector. This episode delves into topics crucial for professionals in the BMS industry, technology enthusiasts, and anyone interested in the future of building automation. This episode is brought to you by Industry Sage Media. 00:00 Introduction to Unplugged IIoT Podcast 00:28 Meet Bryce Anderson: Founder of Life Cycle Controls 01:33 Bryce's Early Career and Experience with Johnson Controls 04:21 Transition from Project Engineer to BMS Project Manager 08:40 Founding Life Cycle Controls in 2017 11:05 Insights on BMS Upgrades and Client-Side Support 14:12 Challenges and Hands-On Experience in BMS Industry 17:00 The Inefficiency of Preventative Maintenance Contracts 19:43 The Impact of Energy Efficiency Rating Programs 23:55 Integrating Technology and Human Expertise 27:30 Debunking Wireless Sensor Myths in Construction 31:02 The Role of Data in BMS and the Issue with Cloud Servers 34:17 Addressing Data Ownership and Open Source Platforms 38:05 Energy-Saving Strategies and Government Programs 41:10 Using Building Management Systems for Power Usage Efficiency 44:30 Future Trends: AI vs. Human Training in Commercial Offices 47:44 Final Thoughts and Industry Insights from Bryce Anderson --------- Connect with Bryce on LinkedIn: https://www.linkedin.com/in/bryce-anderson17 Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ Learn more about Lifecycle Controls: https://www.lifecyclecontrols.com.au/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Join hosts Phil Seboa and Ed Fuentes as they welcome principal engineer Lachlan Wright from PWD. Solutions. This episode of Unplugged dives deep into the world of industrial IoT, touching on Lachlan's career in automation, IIOT vs. IOT, the power of open frameworks, and the future of industrial automation. Lachlan shares his experiences with Raspberry Pi, Arduino, and emerging PLC technologies, alongside discussing the importance of data accessibility and the role of agile development in today's evolving tech landscape. Tune in for an enlightening conversation filled with valuable industry insights. 00:00 Introduction to Unplugged IIoT Podcast 00:45 Meet Lachlan Wright, Principal Engineer of PWD. Solutions 02:43 Phil’s Passion for 3D Object Creation and Gaming through Blender 04:22 Ed’s Journey with Python and Databasing 07:08 Versatility of Skills in Industrial and Control Systems 11:35 Lachlan’s Home Automation: PLC MQTT for Power Monitoring 14:58 Lachlan’s Experience with Chat GPT and New Facebook Tools 17:24 Phil on Llama 3.5 Models and Their Vast Resources 21:46 Lachlan’s Industrial Anecdote: PLC, TCP Driver, InfluxDB, and Ignition 27:15 Pitfalls of Agile Methodology in IoT Digital Transformation 32:03 Importance of Community Collaboration in Open Source 35:16 Evolving PLCs: The Role of Software and Programming Languages 38:45 Integration of Docker Containers in Development 41:18 User Experience and Visualization in Industrial Applications 43:09 Shift Towards Web Native Technology 44:38 From Traditional SCADA to the WebDev Mindset 48:49 Interest in Time Series Databases like InfluxDB and Timescale 50:20 Enthusiasm for Continuous Learning and Technology Exploration 52:35 Unique Solutions for Different Industries and Sites 55:10 Raspberry Pi and Beckhoff CX 7000 Series in IIoT Deployments 58:46 Cost-Effectiveness of New Systems like Octo 22 Groove and PLC Nexts 01:02:19 Adoption of Raspberry Pi for Initial Automation Testing Connect with Lachlan on LinkedIn: https://www.linkedin.com/in/plcexpert/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ ------ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Join hosts Phil Seboa and Ed Fuentes in this insightful episode of Unplugged: An IIoT Podcast, as they engage with Dave Griffith, co-host of the Manufacturing Hub podcast, to discuss the evolving landscape of industrial automation and IIoT. Dave brings a wealth of experience from the manufacturing and industrial automation sector and shares key insights on data collection, connectivity, and the impact of generative AI in the industry. This episode also covers significant topics like change management, knowledge sharing, and the challenges and opportunities faced by industry professionals at global exhibitions. This episode is brought to you by Industry Sage Media. 00:00 Introduction to Unplugged: An IIoT Podcast 00:35 Welcoming Dave Griffith to the show 02:14 The journey of the Manufacturing Hub podcast 05:44 Importance of data collection and connectivity in IIoT 09:32 Insights from global industry exhibitions 13:26 Comparing European and American trade shows 18:10 Challenges in digesting industry trends at large shows 20:48 Prioritizing core automation and data collection 24:12 Generative AI and Industrial Copilot collaboration 26:58 The value of documenting and sharing knowledge 31:30 Challenges with institutional knowledge loss 35:54 Engaging with difficult employees for cultural change 39:48 Success stories in change management 44:26 Experiences with industrial sites in the food and beverage industry 48:02 The role of education and mindset change in innovation 52:14 The future of impactful and transformative projects 55:12 The significance of hands-on learning and video formats for training 58:40 Outro and final thoughts ----------- Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ Connect with Dave on LinkedIn: https://www.linkedin.com/in/davegriffith23/ ------------ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
In this episode of Unplugged, hosts Phil Saboa and Ed Fuentes are joined by Darren Anderson, a lecturer of industrial automation and mechatronics at South Eastern Regional College. With over 28 years of industry experience, Darren shares his journey from being an electrical maintenance engineer to an educator. The conversation covers his hands-on experience with PLCs, microcontrollers, and IoT, as well as how he incorporates these technologies into his curriculum. Darren also discusses the growing adoption of Industry 4.0 and IoT in local businesses and the importance of apprenticeships in bridging the skills gap. 00:00 Introduction to Unplugged: An IIoT Podcast 00:30 Meet Darren Anderson: Background and Experience 02:15 The Drive Behind Learning and Understanding the "Why" 05:42 Strategy and People Before Technology 08:01 Upcoming Learning Goals: Ignition, Python, and SQL 11:23 Continuous Learning and Industry Adaptability 15:09 Challenges and Adaptations During the COVID-19 Pandemic 18:45 Teaching and Sparking Interest in Advanced Technology 21:56 The Role of Apprenticeships in Addressing Skills Gaps 23:40 Engaging Students in IIoT and Industry Practices 27:05 Personal Journey in Home Automation 31:22 Understanding Energy Usage and Temperature Impact 34:15 Challenges and Successes in IoT Projects 38:12 Factory Tours: BMW Motorrad and Spirit AeroSystems 41:08 Digital Transformation in Local Industries 45:01 The Importance of Small Data and Operator Knowledge 48:25 First Encounter with "Industry 4" and IoT 50:13 Influencing Students with Hands-On IoT Projects 54:04 Legacy Knowledge in Industry 4.0 57:20 Becoming an Industry Evangelist 59:05 Follow Darren Anderson on LinkedIn and Final Thoughts 60:20 Subscribe to Unplugged: An IIoT Podcast Connect with Darren on LinkedIn: https://www.linkedin.com/in/darren-anderson-401408b2/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Join hosts Phil Seboa and Ed Fuentes as they sit down with Kudzai Manditereza, a Senior Industry Solutions Advocate at HiveMQ, to dive into the intricacies of MQTT in industrial automation. Kudzai brings a wealth of experience as a system integrator and founder of Industry 4.0 TV, sharing his practical insights and challenges in implementing MQTT and transitioning into a data-driven organization. Discover the evolution of Sparkplug, the concept of a unified namespace, and how MQTT can revolutionize data integration without altering existing infrastructure. Ideal for engineers, tech enthusiasts, and professionals interested in IIoT and Industry 4.0. This episode is brought to you by Industry Sage Media. 00:00 Introduction to the Episode 00:35 Meeting Kudzai Manditereza 02:12 MQTT: Origins and Modern Adoption 04:20 Shifting from Traditional Methods to MQTT 06:45 Real-time Monitoring and Security Challenges 12:01 Integrating MQTT in Industrial Ecosystems 15:33 Challenges in OT and IT Convergence 18:54 Self-managed vs. Managed MQTT Offerings 21:47 Turning Data into Useful Information 25:30 Limitations of MQTT in Industrial Automation 28:50 Introduction to Sparkplug Specification 31:22 Evolution from Sparkplug A to Sparkplug C 33:45 Unified Namespace in Industrial Automation 37:15 Building a Hierarchical Information Structure 40:32 Single Source of Truth in IIoT Systems 45:10 Success Stories in Reducing Downtime 48:02 Open Ecosystem and Tools for MQTT 51:15 Standardization Challenges and Sparkplug as Solution 54:22 Kudzai's Journey and Passion for IoT 58:45 Educational Efforts and Community Engagement 1:01:35 Conclusion and Future Insights Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ Connect with Kudzai on LinkedIn: https://www.linkedin.com/in/kudzaimanditereza/ Learn more about HiveMQ: https://www.hivemq.com/ -------------------------------- About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
In this episode of Unplugged, hosts Phil Saboa and Ed Fuentes are joined by David Schultz, Principal Consultant at Spruik Technologies. David shares his extensive experience in industrial consulting, engineering, and digital transformation. The discussion covers his journey into the industry, the importance of ISA 95 standards, effective strategies for digital transformation, and insights into asset performance management. David also touches upon the challenges faced by companies in implementing IoT and automation solutions. Don't miss this deep dive into the future of manufacturing and automation with a seasoned expert. This episode is brought to you by Industry Sage Media. 00:00 Welcome to Unplugged: Meet Your Hosts 00:52 Introducing David Schultz: Principal Consultant at Spruik Technologies 02:38 David Schultz's Journey into the Industry 10:24 Explaining ISA 95 Standards 20:57 Evolution of Digital Transformation 23:13 Effective Strategies for Digital Transformation 34:08 Importance of Asset Performance Management 45:10 Challenges in Digital Transformation 50:30 Examples of Effective Implementation 58:07 Industry 4.0 and Its Impact on Manufacturing 1:08:15 Learning and Growing in the Industry 1:13:25 Final Thoughts and Conclusion Connect with David Shultz on LinkedIn: https://www.linkedin.com/in/thedavidschultz/ Connect with Phil on LinkedIn:https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ Learn more about Spruik Technologies: https://spruiktec.com/ - - - - About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Join hosts Phil Seboa and Ed Fuentes in this episode of Unplugged: An IIoT Podcast as they dive into the dynamic realms of industrial and home automation with Travis Cox, an expert in ignition and a leading voice in Industry 4.0. With 20 years of experience at Inductive Automation, Travis shares his journey, insights, and the educational potential of automation. From the foundation of Inductive Automation to the latest trends in IoT, AI, and cloud technologies, this episode offers a comprehensive look at the challenges and opportunities in the automation landscape. Ideal for tech enthusiasts, students, and professionals aiming to stay ahead in the automation field. This episode is brought to you by Industry Sage Media. 00:28 Meet Travis Cox: Ignition Expert 01:14 Travis Cox's Journey with Inductive Automation 05:44 Innovations and Data Organization in Industrial Automation 07:01 Educational Outreach and University Collaborations 11:46 Early Days and Trade Show Strategies 20:32 Home Automation: Travis's Personal Projects 25:40 Digital Initiatives and Practical Applications 26:09 Comparing Home Automation Products 26:27 Contributions to Ignition Exchange and Open Source 29:24 Future of Automation and Technological Evolutions 33:04 Strategies for Adopting New IIoT Technologies 36:27 Success Stories in Modernizing Processes 42:54 Tips for Digital Transformation Adoption 45:49 Importance of UI/UX in SCADA Systems 48:26 Future Trends: Unified Namespace and Data Lakes 51:53 Final Thoughts and Industry Insights Connect with Travis on LinkedIn: https://www.linkedin.com/in/traviscox-automation/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
Phil Seboa and Ed Fuentes sit down with Arlen Nipper, the co-inventor of MQTT, the leading protocol for IoT and IIoT. Arlen shares his journey and insights in the industrial automation and digital transformation space. He discusses the early days of automation, the development of MQTT, and its impact on the industry. Learn about the surprising uses of MQTT, the development of the Sparkplug standard, and the shift towards cloud-based solutions and much more. This episode is brought to you by Industry Sage Media. 00:00 - Introduction 01:25 - The Origins of MQTT with Philips 03:50 - Choosing TCP for MQTT 05:15 - IBM's Role in Open Standards 07:40 - Adoption of MQTT in Various Sectors 11:10 - Surprising Applications of MQTT 14:45 - The Role of MQTT in Digital Transformation 18:30 - Sparkplug Standard and Its Impact 20:45 - Cirrus Link and MQTT Engine Development 24:00 - The Excitement in Ignition and Related Technologies 27:00 - Personal Stories from Arlen Nipper 30:15 - Arlen's Views on Digital Twins 33:00 - Continuous Learning and Cloud Infrastructure 36:25 - Real-Time Projects and MQTT’s Flexibility 40:00 - Cloud-Based Solutions and Emerging Technologies 42:35 - Decoupling Equipment from Applications 45:10 - Data Governance and Business Strategies 48:20 - The Early Days of MQTT and Protocol Conversion 50:45 - Transition from AT&T to VSAT Systems 53:30 - Collaboration with IBM for MQTT 56:00 - Closing Remarks and Future Perspectives Connect with Arlen on LinkedIn: https://www.linkedin.com/in/arlen-nipper-42281057/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/ About Industry Sage Media: Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry. Learn more at: http://www.industrysagemedia.com
In this episode, we discuss John Broadbent's journey in the industry, from his early career as a metallurgist to his extensive experience in automation, digital transformation, and industry 4.0. He discusses the evolution of technology, the challenges of accessing machine code, and the importance of data integration and predictive analytics in modern manufacturing. The conversation covers the challenges and opportunities in digital transformation for Australian manufacturing. It highlights the need for a commitment to digital transformation, the impact of apathy, and the potential for low-cost, high-impact solutions. The discussion also delves into the skills and talent needed for digital transformation, the pace of technology evolution, and the role of education in keeping up with technology. Additionally, it explores the use of AI and ML in small businesses and the need for critical thinking and learning agility.
IT and OT have never been closer yet more misunderstood. In this episode, powered by PLCnext Technology, David Ariens brings candid insight from his global industry experience to the table, breaking down why IT/OT convergence remains a challenge and how it’s far more than just a technical problem. Hear stories from frontline operations, learn why trust and collaboration trump technology, and get practical advice for companies wrestling with digital transformation across manufacturing, infrastructure, and process sectors.From lessons in organizational models to thoughts on data openness, the conversation uncovers strategies for building real momentum behind change, making it clear that successful transformation hinges on the people behind the systems as much as the technology itself.----------This episode is made possible by PLCnext TechnologyPLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.Learn more at: ⁠https://www.phoenixcontact.com/en-pc/products/plcnext-technology⁠----------Connect with David on LinkedIn: https://www.linkedin.com/in/davidariens/The IT/OT Insider:https://itotinsider.comITOT.AcademyConnect with Phil on LinkedIn:https://www.linkedin.com/in/phil-seboa/Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/About Industry Sage Media:Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.Learn more at: http://www.industrysagemedia.com
Get a firsthand look into the heart of Australian manufacturing as hosts Phil Seboa and Ed Fuentes sit down with Shane Williams and Paul Mason, two prominent voices from the Manufacturing Tech Australia Podcast. This episode examines the practical sides of digital transformation—beyond the buzzwords—to the real drivers, pain points, and breakthrough strategies shaping factories across the country.Listen in as the group compares IT and OT perspectives, highlights the evolving role of data, addresses challenges with legacy systems, and discusses how Australian businesses are tackling integration, culture, and rapid technological change. Candid stories from the plant floor meet sharp industry analysis, making this an essential listen for anyone invested in the future of manufacturing, automation, and technology adoption in Australia.Topics include:Continuous improvement vs. digital transformationThe value of real-time data and integration of old and new techBreaking down IT/OT silos through collaborationThe impact of AI and machine learning on manufacturing processesShifting business models—from selling products to selling servicesTips for setting a strong strategy and finding quick winsListen to the Manufacturing Tech Australia Podcast:https://open.spotify.com/show/6Gzc6XBnjTP0WRw9g891IPConnect with Shane on LinkedIn:https://www.linkedin.com/in/shanewilliamsau/Connect with Paul on LinkedIn:https://www.linkedin.com/in/pdmason/Connect with Phil on LinkedIn:https://www.linkedin.com/in/phil-seboa/Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/----------------About Industry Sage Media:Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.Learn more at: http://www.industrysagemedia.com
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