Bourbon With The Editor™

Thread milling gives you more control, flexibility, and fewer headaches — if you know how to use it right.In this episode, we’ll break down the fundamentals behind smarter threading: when to use it, how to set it up, and what to watch for in tool selection, programming, and material response. Along the way, we’ll explore real examples using Vargus solutions like TMDR™, Millipro™ HD, MultiFlute™, HCN, and MACH™ TM — but the goal is bigger than any one tool.We’ll cover:How to run thread milling at higher speeds — and why you shouldProgramming strategies for clean entry, chip control, and fewer distortionsWhat helix angle really affects and how to tame chatterPicking the right tool geometry and overhang for better performanceHow thread milling handles aluminum, Inconel, hardened steel, carbon fiber, and moreAnd why more shops are switching from tapping to thread milling — including key advantages in accuracy, flexibility, and scrap reductionWhether you’re new to thread milling or looking to optimize what you’re already doing, this session will give you practical takeaways you can bring straight to the shop.

🥃 Welcome to the Season 2 Premiere of Bourbon With The Editor! Join Dennis Spaeth, Publisher and Editor of Cutting Tool Engineering, as he kicks off a new season with a fantastic conversation featuring Karl Kleppek, President of Jorgensen Conveyor & Filtration Solutions, and Dustin Krueger, Director of Engineering. In this episode, we explore Jorgensen’s full range of conveyor and filtration solutions for the metal cutting industry. Karl and Dustin share insights into the company’s history, innovations, and the essential role they play in modern manufacturing. And of course—what would Bourbon With The Editor be without a bourbon tasting? This episode features Copper & Cask bourbon, a perfect complement to our discussion on machining and engineering excellence. Pour yourself a glass and join us for the Season 2 kickoff of Bourbon With The Editor! 🥃 🔔 Subscribe for more industry insights and stay tuned for exciting episodes ahead. #BourbonWithTheEditor #Season2 #Manufacturing #Machining #MetalCutting #Engineering #JorgensenConveyor #CuttingToolEngineering #CopperAndCask

Join us for a special year-end episode of Bourbon With The Editor as we sit down with Ed Tichelaar, Michigan Application Engineer at Vargus USA, to explore the latest breakthroughs and innovations for 2025. From cutting-edge tooling like Mach Supersonic Threading, to the revolutionary new VT10 grade and the debut of new helical threading solutions, this conversation dives deep into how Vargus continues to push the boundaries of machining excellence.Discover how their newest products, including V-MILL, V-DRILL, and broaching solutions, are transforming the industry and rapidly becoming the go-to choice for high-performance machining across various materials. Stock levels, performance reports, and exclusive insights ensure this episode is packed with value for machinists, engineers, and manufacturing professionals alike.Pour a glass and join us as we toast to innovation and gear up for a great 2025 with Vargus USA.

In this episode of Bourbon with the Editor, host Dennis Spaeth explores the cutting-edge world of CNC machining with special guest William Nash, featuring live demos and in-depth discussions from IMTS 2024. To kick things off, Dennis raises a glass of Isaac Bowman Port Barrel Finished Bourbon—a small-batch spirit crafted with the same precision and dedication found in high-tech manufacturing. Finished in port wine barrels, this award-winning bourbon delivers a rich, complex flavor profile, making it the perfect pairing for a conversation on CNC’s intricate capabilities. Join us as we dive into the Swiss-type SR20 IV A machine, engineered for ultra-precision parts like bone screws, dental implants, and medical extenders, and uncover the craftsmanship behind both bourbon-making and CNC technology. Plus, get an exclusive look at Vargus’s latest digital innovations with Tal Ranen, including advanced 3D modeling tools and an enhanced e-catalog. Tune in for a blend of bourbon insights and engineering excellence that’s sure to spark your curiosity!

In this episode, Dennis Spaeth and John Treese discuss Master Fluid Solutions over a glass of bourbon, exploring the company’s journey, products, and contributions to the industry. Established in 1951, Master Fluid Solutions has built a reputation for innovation in water-soluble cutting fluids, offering patented technologies and trusted advisory services to optimize customer operations. The company emphasizes community involvement, product development led by chemists, and robust training programs for new employees and distributors. At IMTS 2024, Master Fluid Solutions highlights industry advancements and its enduring commitment to excellence under its rebranded name while maintaining the legacy of the Trim brand, reintroduced in 2017.

In this episode of Bourbon With The Editor, we welcome Vargus USA to discuss advanced medical screw machining techniques. We dive into three key demos, showcasing precision machining for bone screws, dental implants, and medical extenders. Tune in for expert insights into tooling and processes shaping the future of medical manufacturing!

In this episode, guests explore the rich flavors of a Wild Turkey bourbon, highlighting its vanilla and oak notes. The conversation then shifts to Vargus USA's MilliPro tool line, focusing on its innovative design and efficiency in threading applications. Vargus USA's history and product range are reviewed, showcasing innovations that enhance performance. The GENius app simplifies machining tasks, while thread milling offers a cost-effective alternative to traditional methods. #Bourbon #ThreadingTools #VargasUSA #GeniusApp #IMTSEvent

Dennis introduces Dan Cope, president of the Americas, who shares insights about Angels Envy bourbon and its unique finishing process. Dan discusses his career journey and the sustainable growth plan following the KOMET acquisition. He emphasizes the importance of people and cultural development within the organization. The conversation covers automation management, diverse career opportunities, and innovations in manufacturing, including 3D printing and market growth in Brazil. #AngelsEnvy #manufacturing #CareerOpportunities #3DPrinting #SustainableGrowth

Jeffrey Badger shares his journey from mechanical engineering to becoming a leading grinding expert. He discusses his academic background, hands-on experiences in Dublin, and work in England and Sweden. Transitioning to an independent consultant, he highlights his influential research on grinding burn and proposes a Q&A platform for the field. The importance of training in metalworking and upcoming courses in various locations are also emphasized. Visit TheGrindingDoc.com #Grinding #Consultant #Training #Research #Metalworking

Welcome to Bourbon with the Editor, hosted by Cutting Tool Engineering, featuring Vargus USA as our distinguished guest. Joining us are Joe Magee from Vargus and Dennis Spaeth, your host from CTE (Cutting Tool Engineering). This episode dives deep into Vargus’s latest triumph—the FS Line, an economical range of fully sintered inserts designed to revolutionize machining across diverse industries. Alongside our discussion on cutting-edge tooling innovations, we’ll also explore the finer things in life—like the exquisite Bourbon known as Blanton’s. The FS Line boasts 62 essential profiles for both external and internal threading, ensuring unparalleled versatility across ISO Metric, American UN, Whitworth, NPT, BSPT, and API Round standards. Key features include: Versatility: Adaptable across multiple threading standards, indispensable for various machining needs. Economical: Engineered for cost-effectiveness without compromising performance, ideal for widespread use across sectors. Durability: Available in two robust grades—FSK (TiN coated) for steel and general applications, and FST (TiAlN coated) for stainless steel—ensuring enduring performance in challenging environments. Compatibility: Designed to fit all standard thread turning holders, enhancing flexibility in machining operations. Innovative Packaging: Featuring new 10-piece snap-off packaging for enhanced convenience in handling and storage, reflecting Vargus’s commitment to user-friendly solutions. Advanced Tool Selection: Integrated into the VARGUS GENius™, the industry’s leading tool selector and CNC program generator, optimizing efficiency in tool selection and CNC programming. Adding to the allure, we invite you to savor Blanton’s Bourbon—a refined choice known for its distinctive flavor profile, drawn from the heart of Kentucky’s Bourbon tradition. Renowned for its spicy character and rich complexity, Blanton’s Bourbon is the perfect complement to our discussion on precision and innovation in tooling technology. This episode promises a captivating blend of engineering expertise and Bourbon appreciation, starting at 6 PM CDT. Don’t miss out on this unique opportunity to explore the intersection of craftsmanship and cutting-edge technology with Vargus USA and Cutting Tool Engineering. #Bourbon #Blanton's #VargusUSA #GENiusApp #ToolSelection

Dennis Spaeth discusses the growth of machiningdoctor.com, a website featuring calculators for machinists, created by Erez Speiser. Launched in 2020, the site has expanded significantly, with Speiser dedicating himself full-time in 2023. The conversation covers the website's features, including milling calculators, and Speiser's motivation for its creation during the pandemic. Future collaborations and social activities are also mentioned. Visit MachiningDoctor.com #machining #calculators #website #collaboration #pandemic

Vargus USA, a leading cutting tool company with over 60 years of expertise, has revolutionized threading with its Mach Supersonic Threading system, delivering faster machining, extended tool life, and superior surface finishes. A case study highlights the advantages of the VARGUS GENius software, simplifying tool selection and boosting productivity. In the latest podcast, industry experts discuss manufacturing challenges, custom production, and workforce development, highlighting modern manufacturing's clean, high-tech environments. The conversation concludes with insights into the future of the industry and strategies for engaging the next generation of machinists. #VargusUSA #MACHSupersonic #manufacturing #toollife #workforce

In this live episode of Bourbon With The Editor™, host Dennis Spaeth is joined by Joe Magee of Vargus USA for a spirited conversation featuring new tooling solutions from the latest Vargus catalog. While sipping Old Bones Single Barrel Rye—an uncut, 133.4-proof whiskey from Backbone Bourbon Company—the two dive into the cutting-edge innovations redefining thread turning, milling, and solid carbide tooling.​Tool highlights include the MACH TT and MACH TM lines, the versatile V-Mill and V-Drill, and the game-changing VT10 grade—all designed to boost precision and efficiency on the shop floor. They also explore VARGUS GENius™, the company’s intelligent tool selector and CNC code generator.​And don’t miss the moment Dennis shares the backstory behind Backbone Bourbon’s name—a tale rooted in a bold business decision and a lesson in resilience that pairs perfectly with the high-proof pour in his glass.​Whether you're deep in the world of CNC machining or just here for the whiskey wisdom, this episode delivers insight, innovation, and a toast to the tools that move manufacturing forward.