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The Build Insite Podcast
The Build Insite Podcast
Author: Build Insite
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Welcome to the Build Insite Podcast – back with Season 2 and a renewed mission to bring you raw, practical building insights from across Australia and beyond.
Led by a passionate team of builders and industry professionals, we explore the latest in construction techniques, design innovation, and the tools shaping modern building. But this isn’t just a trade chat — it’s a space for real stories, sharp lessons, and conversations that go beyond the build.
Beginning Season 2, we’re doubling down on what matters:
Smarter, healthier homes
Business strategies that support better living
Technology and systems that future-proof your work
The balance between building, business, and well-being
From high-performance homes to behind-the-scenes of iconic builds, we’re spotlighting the people, ideas, and challenges driving the industry forward. Whether you’re just starting out or leading your crew, you’ll find something valuable here — every week.
Let’s build better, together.
Led by a passionate team of builders and industry professionals, we explore the latest in construction techniques, design innovation, and the tools shaping modern building. But this isn’t just a trade chat — it’s a space for real stories, sharp lessons, and conversations that go beyond the build.
Beginning Season 2, we’re doubling down on what matters:
Smarter, healthier homes
Business strategies that support better living
Technology and systems that future-proof your work
The balance between building, business, and well-being
From high-performance homes to behind-the-scenes of iconic builds, we’re spotlighting the people, ideas, and challenges driving the industry forward. Whether you’re just starting out or leading your crew, you’ll find something valuable here — every week.
Let’s build better, together.
78 Episodes
Reverse
What does it really take to grow an award-winning steel business while raising a young family and keeping your team motivated on site? In part two of our chat with Matt from Built Structural, we dig into the unglamorous decisions, hiring calls, and mindset shifts behind the highlights reel.
If you missed part one, jump back to last week’s episode first – then come back here as we unpack mentors, mistakes, team culture and what truly separates Built Structural in a crowded market.
Matt shares how he’s used mentors and advisors to make better decisions, why timing your hires is so crucial (and so hard), and how they’ve built a culture where people feel appreciated, supported and aligned to the bigger picture. We also talk through awards, recognition and why the application process itself can be a powerful way to reflect on how far you’ve come.
On the home front, Matt opens up about juggling business growth with renovating, building, and raising two young daughters – and why looking after your health (and having the right support at home) is key if you want to stay in the game long term.
What you’ll learn in this episode
• How to use mentors and advisors without becoming dependent on them
• Why networking and surrounding yourself with the right people really matters
• The hidden cost of hiring too late – and how strategic roles can change everything
• Practical ways to build culture, loyalty and buy-in across multiple departments
• How awards and recognition can help you reflect, reset and keep perspective
• What separates Built Structural from other steel contractors in the market
Chapters
00:00 – Welcome back & intro to Part 2
00:38 – Networking, mentors & asking better questions
03:17 – Forklifts, steel beams & “what were we thinking?” moments
04:16 – Software mistakes, Tekla, and paying for the right tools
06:07 – Hiring timing, strategic roles & bringing on a VA
09:01 – Keeping five departments aligned & building team culture
10:55 – Coffee runs, caring about people & real leadership on site
11:51 – Awards, recognition & Daily Top 40 Under 40 finalist
14:48 – Trade Excellence & Residential Trade Structures awards
15:56 – Why award applications help you reflect on your growth
18:05 – Juggling business, renovations, babies & family life
20:16 – Shout out to Nat & the power of support at home
20:55 – What separates Built Structural from other steel contractors
22:38 – Caring about quality and saying “no” when something isn’t right
23:56 – Most challenging builds & problem-solving under pressure
25:19 – Shout out to Jacko & the value of great people
26:09 – Mentors who’ve shaped Matt’s thinking
27:46 – Tools you can’t live without (beyond software)
28:22 – Drink of choice & Friday arvo vibes
28:40 – Wrap up & where to find Built Structural
Hosts: Dean Backman & Luke Callery
Guest: Matt Warner from Built Structural
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
What happens when a chippy with 19 years on the tools decides he can lift the game in structural steel? That’s the story behind Built Structural.
In this episode of the Build Insite Podcast, Luke and Dean sit down in Adelaide with Matt Warner from Built Structural. Matt shares how nearly two decades as a carpenter, a few side businesses, and one lightbulb moment on his own home led to building a multi-award-winning structural steel company in under four years.
You’ll hear how Matt’s carpentry background shapes the way Built Structural details, drafts, and installs steel – especially on complex renos where nothing is straight and everything moves. He breaks down the systems behind turning engineer’s plans into practical solutions on site, and why having in-house drafting and the right people in the right roles has been crucial to their growth.
The boys also dive into the human side of business – managing different personalities across boilermakers, site crews, draftees and sales teams, handling growing pains, and why the best engineers are the ones who listen to what’s really happening on site.
🔑 What You’ll Learn
• How Matt went from 19 years of carpentry to co-founding Built Structural
• Why carpentry experience can give you an edge in structural steel
• How to take engineer’s details and make them actually buildable on site
• The realities of growing a multi-award-winning structural steel business in under four years
• Practical tips for managing personalities, values, and stress as your team grows
• Why collaboration between engineers, builders, and steel fabricators saves clients money and headaches
⏱️ Chapters
00:00 – Welcome back from Adelaide & intros
00:50 – Matt’s story: nearly 20 years as a carpenter and chasing something new
02:19 – The lightbulb moment: doing his own steel and starting Built Structural
03:53 – How carpentry experience shapes better structural steel detailing
06:20 – From plans to install: Built Structural’s process, especially on renos
09:20 – Growing a multi-award-winning business in under four years
11:24 – Timber vs steel: what Matt had to relearn in the steel game
13:43 – Hot topic: should engineers have to go to site first?
17:15 – Managing people, values, and different personalities across the business
21:10 – In-house drafting, 3D models, and making life easier for site crews
24:34 – Wrap up, sponsors, and Build Insite disclaimer
Hosts: Dean Backman & Luke Callery
Guest: Matt Warner from Built Structural
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
The best builds don’t start with drawings — they start with collaboration. In this episode, we wrap up our chat with Brendan from Envision Building to explore how getting builders involved early can make all the difference when it comes to design, cost, and client satisfaction.
Brendan shares how his pre-construction process helps clients stay on budget, the power of open communication between builders and designers, and why taking small, consistent steps toward sustainability can make a huge impact in the long run.
He also reflects on mindset, mentorship, and what he’d tell his younger self about building a business that lasts.
What You’ll Learn
• How early collaboration keeps your project on track
• Ways to simplify your pre-construction process
• Practical steps to make homes more sustainable
• Why coaching and continuous learning matter
• Lessons in leadership and work-life balance
Chapters
00:00 – Welcome back to Build Insight
00:18 – Collaboration through pre-construction
03:16 – Managing budgets and client expectations
05:26 – The state of the industry post-COVID
07:59 – The value of coaching and business mentorship
08:00 – Building smarter and more sustainably
11:18 – Educating clients through collaboration
13:39 – Communication, teamwork, and staying in your lane
15:44 – Mindset, mentorship, and lessons for the next generation
17:27 – Balance, wellbeing, and finding calm outside of work
19:44 – Quickfire questions and industry insights
Hosts: Dean Backman & Luke Callery
Guest: Brendan Gill from Envision Building
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
“From dreaming of the skies to building homes on the ground.”
In this episode, we sit down with Brendan from Envision Building — a South Australian builder who went from aspiring pilot to custom home builder in the stunning Fleurieu Peninsula.
Recorded live from the Build Insight Studio in Adelaide, hosts Luke and Dean unpack Brendan’s early beginnings, his first steps into construction, and the lessons he’s learned transitioning from a sole trader to a business owner with a growing team.
You’ll hear how Brendan’s approach to quality craftsmanship, transparency, and continuous learning has shaped Envision’s success — and why coaching, systems, and teamwork are central to his building philosophy.
🔑 What You’ll Learn
• How Brendan found his way from Year 10 to a lifelong career in building
• The challenges and lessons from his first ever project
• Why early business coaching shaped his mindset for growth
• Insights into managing apprentices and building a strong team culture
• The tools and systems Envision Building uses to streamline operations
🕒 Chapters
00:00 – Introduction
00:40 – Meet Brendan from Envision Building
01:03 – Life in the Fleurieu Peninsula
02:00 – From aspiring pilot to carpenter
03:00 – The first taste of construction through TAFE
04:00 – Apprenticeship beginnings and early mentors
06:25 – Launching Envision Building
08:00 – The custom vs. volume builder experience
11:00 – Early business lessons and first project challenges
13:30 – The role of coaching and continuous improvement
17:00 – Building the Envision team and company values
19:00 – Adult apprentices vs. young apprentices
21:00 – What sets Envision apart from other builders
26:00 – How tech and systems transformed their operations
29:00 – Walking through the Envision client process
Hosts: Dean Backman & Luke Callery
Guest: Brendan Gill from Envision Building
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
The theory’s one thing. Making it work in the real world? That’s where it gets interesting.
In Part 2 of our conversation with Jackson Digney from Enduro Builders, we dive deeper into the mindset behind scaling a building company — from humble beginnings to leading the way in high-performance, energy-efficient homes.
Jackson opens up about the real lessons that shaped his journey: growing up around small business owners, learning the hard way without mentors, and why business coaching completely changed how he leads today. We also get personal — talking burnout, fitness, and what it takes to stay sharp while juggling family, growth, and the daily chaos of running a construction company.
What You’ll Learn
• Why builders can’t do it all alone — and where to find the right support
• The systems and mindset shifts that help Enduro Builders stay profitable
• Honest insights into burnout, recovery, and finding balance
• How Jackson plans to scale from 25 to 100 builds a year — sustainably
• The biggest misconceptions about high-performance homes
Chapters
00:00 – Welcome back to Part 2 with Jackson Digney
00:40 – Growing up around small business and early lessons
02:10 – First ventures and business challenges
04:00 – The turning point: why mentoring matters
07:10 – Enduro Builders: team, projects & mission
09:50 – Scaling from 25 to 100 homes a year
13:00 – Planning, cash flow & avoiding insolvency traps
15:00 – Burnout, fitness, and finding balance
20:00 – Advice for young builders entering the industry
21:30 – Quick-fire round: projects, tools & dream collaborations
26:30 – Where to find Enduro Builders & Climashore
27:20 – Build Insite wrap-up and sponsor thanks
Hosts: Dean Backman & Luke Callery
Guest: Jackson Digney from Enduro Builders and Climashore
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
Jackson Digney’s journey isn’t your typical builder’s story. From growing up on the beaches of Perth to running Enduro Builders and Climashore in Adelaide, Jackson’s career has been driven by curiosity, sustainability, and integrity. In this episode, we unpack how his passion for energy-efficient design and building science has shaped his mission to build homes that last and tread lightly on the planet.
Joined by hosts Luke Callery and Dean Backman (live from Adelaide), Jackson shares how sailing, manufacturing, and family lessons on financial discipline led him to building better – from fixing another builder’s books to launching a thriving high-performance building company.
💡 What You’ll Learn
• How a sailing hobby led Jackson into the world of building and business
• Why sustainability starts with mindset and integrity, not just materials
• Lessons from Earthships and the link to modern Passive House design
• How Climashore bridges the gap between building science and practicality
• Why saying “no” to the wrong client can save your business long-term
⏱️ Chapters
00:00 Introduction
00:40 Meet Our Guest: Jackson Digney from Enduro Builders & Climashore
02:00 From Perth to Adelaide: How It All Started
04:10 Lessons from Early Business Struggles
06:30 Launching Enduro Builders (and the power of integrity)
09:00 How Family Shaped His Sustainability Mindset
13:00 Earthships, Self-Sufficiency, and Healthy Homes
17:00 Lessons from Building with His Daughter in Hawaii
19:00 The Birth of Climashore and Building Science Advocacy
23:00 Passive House, Pro Clima & the Science Behind Airtight Homes
26:00 Why Homeowners Need to Care About Moisture and Materials
28:00 Trust, Clients, and Saying “No” in Business
29:30 Final Reflections on Integrity and Building Better
Hosts: Dean Backman & Luke Callery
Guest: Jackson Digney from Enduro Builders and Climashore
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
“The best thing I’ve done for my business is learn how to slow down.”
In this episode, Luke from Adelaide Plastering Solutions returns to talk balance, leadership, and the next era of sustainable plastering.
After covering the early business journey in Part 1, we dive into:
• Managing growth without losing your presence on site
• Setting boundaries between work, family, and personal wellbeing
• How a simple mindset shift can help prevent burnout
• Lessons from running a trade business, and recovering from a major injury
• Why sustainability, connection, and craftsmanship are shaping the future of plastering
Whether you’re a builder, tradie, or business owner trying to juggle it all, this chat is packed with honest insights on what it really takes to build better, both professionally and personally.
💡 What You’ll Learn
• How to balance leadership on site and in the office
• Small daily habits that reset your mindset and prevent burnout
• Lessons in money management and paying yourself properly
• Building loyal, motivated teams that buy into your vision
• Why sustainable building practices like Hempcrete are the future
⏱️ Chapters
00:00 – Welcome back to Build Insite Podcast #44 (Part 2)
00:40 – Finding balance between site and office
02:00 – Family life and recovery after injury
05:00 – Lessons in managing money and wages
07:00 – Building the right team and leadership style
10:00 – Apprentices, maturity, and attitude in the trade
12:00 – Sustainability, Hempcrete & the future of plastering
17:00 – APS vision & working with like-minded builders
22:00 – Standout projects & creative content plans
24:00 – Rapid Fire: Tools, myths & advice for new tradies
25:30 – Closing thoughts & where to find Luke
Hosts: Dean Backman & Luke Callery
Guest: Luke Perovic from Adelaide Plastering Solutions
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
The journey from oil and gas to solid plastering might sound like a leap, but for Luke, it’s the story of finding passion, creativity, and purpose in building something of his own.
In this episode, we’re live from the Adelaide studio with Hosts, Dean Backman & Luke Callery and guest Luke Perovic, the man behind Adelaide Plastering Solutions. Luke shares how he turned a trade he’d never heard of into a thriving business, why communication and trust matter more than markups, and what it really takes to grow a small team without losing quality.
From learning his craft to leading crews on complex rendering projects, Luke’s story is all about hard work, smart decisions, and knowing your numbers.
What You’ll Learn
• How Luke went from oil & gas to building a successful plastering business
• The difference between solid plastering and common misconceptions about the trade
• Real talk on business growth, cash flow, and hiring mistakes
• How sustainable building and new materials like hemp and Bass Rock are changing the game
• Why clarity and communication set the best contractors apart
Chapters
00:00 – Live from Adelaide studio
01:05 – Meet Luke from Adelaide Plastering Solutions
04:10 – From oil rigs to rendering: Luke’s early journey
10:45 – Lessons from starting a business from scratch
15:20 – Sustainable building and hempcrete inspiration
22:00 – The Bass Rock project: lessons in new materials
29:45 – Communication on site and client trust
34:20 – Knowing your numbers and hiring smart
41:00 – Coaching, systems, and scaling sustainably
49:00 – Final thoughts and advice for tradies
Hosts: Dean Backman & Luke Callery
Guest: Luke Perovic from Adelaide Plastering Solutions
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
The theory is one thing. Making it work on site is where it gets real. In Part 2, we get practical about airtightness, apprentices, software, and the habits that help builders and families thrive.
Hosts Luke Callery and Dean Backman sit down again with Chris Cahill (Primebuilt Constructions) and Timothy Greenham (Emerald Building Services), live from Circa Studio at Bowens Port Melbourne. From blower door “aha” moments to the culture that transforms apprentices into leaders, this episode is full of lessons you can take straight to site.
We also explore the realities of switching to all-in-one software (WunderBuild), how being your own client changes design decisions, and where the industry is heading with code changes and shifting demand. Plus, we look at the boundaries and routines that help business owners stay healthy, both on and off the tools.
What you’ll learn
• How on-site blower door testing sharpens team culture and build quality
• Practical ways to grow apprentices into confident carpenters and leaders
• When to rip the band-aid off software migration—and what to standardise first
• Client-first decision making: prefab vs stick build vs SIPs, and how to find the sweet spot
• Mindset shifts for a tougher market, and why boundaries like no weekends still matter
Chapters
00:00 – Introduction (Episode 43, Part 2)
00:58 – Passive training experience in Fiji
02:58 – On-site insights from blower door testing
03:32 – Apprentice achievement: 0.35 ACH project
05:36 – Trade school compared to on-site learning
06:14 – Job documentation and compliance practices
10:06 – Transitioning to WunderBuild software
13:05 – Building your own home: balancing cost and efficiency
19:04 – Establishing work–life boundaries
24:12 – Industry outlook: NCC changes and market pressures
28:15 – Quick Fire Q&A with guests
29:53 – Closing remarks and guest details
Hosts: Dean Backman & Luke Callery
Guest: Chris Cahill - Primebuilt Constructions
Timothy Greenham - Emerald Building Services
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
The theory is one thing. Making it work on site is where it gets real. In this builder’s panel, we dive into the journeys, wins, and hard lessons shaping how great homes actually get delivered.
Live from Circa Studio at Bowens Port Melbourne, hosts Luke Callery and Dean Backman sit down with Chris Cahill (Primebuilt Constructions) and Timothy Greenham (Emerald Building Services). From carpentry beginnings to leading teams, they unpack culture, communication, and the decisions that keep projects moving. You’ll hear how a “Focus 30” check-in builds buy-in, why renovations still sharpen a builder’s edge, and what it takes to navigate a tougher market without losing momentum.
Tim shares his Passive House lens, along with a personal reason for chasing healthier homes, plus the story behind a Scandinavian-style subdivision he’s building for his own family. Chris lifts the lid on a 40-metre hallway rural residence with stables and a painstaking 12-sided ceiling over a pool. He also explains how clarity, pre-cons, and honest client education keep complexity under control. It’s practical, candid, and full of on-site wisdom.
What you’ll learn
• How carpentry foundations shape decision-making as a builder
• Practical ways to keep culture strong when you’re off the tools
• Using quick “Focus 30” check-ins to spot issues early and support your team
• Renovations vs new builds: where the real problem-solving happens
• Staying resilient through a challenging 18 months: pipeline, pricing, and mindset
Chapters
00:00 – Introduction & live from Circus Studio (Bowens Port Melbourne
00:40 – Meet our guests: Chris (Primebuilt) & Tim (Emerald Building Services)
02:10 – Carpentry beginnings and family trade stories
05:05 – From apprentice to registered builder: early milestones
07:10 – Staying connected with the crew when you’re off the tools
10:05 – Culture in practice: go-karts, BBQs, and the “Focus 30” check-in
13:20 – Project mix: renovations, extensions, and custom new builds
16:00 – Clients, life stages, and designing for health (Passive House)
18:15 – Tim’s Scandinavian-style Passive House subdivision (personal project)
21:10 – Chris’s large-scale rural residence & stables: lessons from complexity
25:00 – Market reality check: the last 18 months and buyer confidence
28:20 – Leading through uncertainty: transparency, CRMs, and team comms
31:00 – Tools & teamwork: sharing models, job channels, and growth paths
Hosts: Dean Backman & Luke Callery
Guest: Chris Cahill - Primebuilt Constructions
Timothy Greenham - Emerald Building Services
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
In this episode, Dean Backman & Luke Callery sit down with John Bowen (Managing Director, Bowens) to unpack what keeps a 131-year business alive—culture, disciplined basics, and smart bets on innovation. Recorded live at CIRCA Studio, Bowens Port Melbourne, John talks about starting in Victoria’s early-90s downturn, rebuilding crumbling yards into modern builder hubs, and why Bowens stays laser-focused on pros: stock depth, rapid delivery, and solutions that actually save days on site. They dig into long-tenured teams, the Bowens Expo, and new hands-on spaces for high-performance building.
What you’ll learn
How to scale without losing the soul: the habits that keep teams for decades
The real meaning of “best at the basics” (and why it beats shiny new things)
Practical ways suppliers can accelerate your day: stock, systems, and a yes-mindset
A builder-first approach to innovation: selection centres, expos, and training
What’s coming for high-performance building—and how Bowens plans to help
How private, purposeful growth keeps the focus on builders (not retail volume)
Chapters
00:00 – Introduction (live at CIRCA Studio, Bowens Port Melbourne)
00:23 – Meet John Bowen: 4th-gen MD, 131 years strong
01:07 – Early ’90s downturn: starting out when Victoria stalled
03:17 – Store closures, hard lessons, and culture that stuck
06:20 – From timber yard to selection experience: why it took years
10:33 – Formalising innovation: from Steve Mannion to Andrew Healy
13:04 – Bowens Expo: drawing real innovation from suppliers
15:33 – Rebuilding the asset base: bigger, better, builder-focused stores
21:24 – Basics done right: stock, range, and rapid delivery
24:31 – Challenges: do fewer things, execute them better
26:22 – Acoustic, fire, thermal—solving real site problems
27:30 – Hastings innovation space: hands-on display and training
29:08 – Growth philosophy: private, purposeful, and builder-led
Hosts: Dean Backman & Luke Callery
Guest: John Bowen — Managing Director, Bowens
🎧 Listen to the Build Insite Podcast on Spotify, Apple Podcasts, and YouTube.
📸 Follow us on Instagram: @build.insite
🌐 More at buildinsite.com.au
In Part 2 of this two-part conversation, Dean Backman & Luke Callery continue with Mitch Emery (Align Architect) to move from pre-construction into delivery — contracts, documentation, council realities, and the on-site coordination that keeps projects on track.
What you’ll learn
Planning permits & council realities
Keeping budget aligned with design intent
Documentation that reduces RFIs & variations
Choosing contracts & defining scope clearly
On-site coordination, RFIs & information flow
Handover, defects & client experience
00:00 – Intro & Part 1 recap
02:30 – Planning permits & approvals
05:00 – Client onboarding & brief refinement
07:29 – Budget alignment & allowances
09:59 – Documentation: drawings & specs
12:29 – Contracts, scope & risk
14:59 – Variations & change control
17:29 – On-site coordination, RFIs & info flow
19:58 – Handover, defects & next steps
Hosts: Dean Backman & Luke Callery
Guest: Mitch Emery — Align Architect
🎧 Listen to the Build Insite Podcast on Spotify, Apple Podcasts, and YouTube.
📸 Follow us on Instagram: @build.insite
🌐 More at buildinsite.com.au
In Part 1 of this two-part conversation, Dean Backman & Luke Callery sit down with Mitch Emery (Align Architect) to open the hood on how architects and builders can work tighter— from the first client brief through concept, documentation, permits and pre-construction.
What you’ll learn
How Mitch approaches the early brief, concept design and client onboarding
Why engaging the builder early saves time, rework and budget
Documentation standards that reduce RFIs, variations and on-site friction
How to balance design intent with cost (smart value-engineering)
Planning permits, council realities and setting expectations with clients
Practical advice for builders and homeowners to keep projects on track
00:00 – Intro & welcome (Dean & Luke)
02:22 – Meet Mitch Emery (Align Architect)
04:43 – Mitch’s path into architecture
07:05 – Align’s approach: brief to concept
09:27 – Early builder engagement & budgets
11:48 – Documentation that reduces risk
14:10 – Client communication & expectation-setting
16:32 – Planning permits & council realities
18:53 – Design vs cost: value engineering
21:15 – Site constraints & constructability
23:37 – Advice for homeowners & builders
Hosts: Dean Backman & Luke Callery
Guest: Mitch Emery — Align Architect
🎧 Listen to the Build Insite Podcast on Spotify, Apple Podcasts, and YouTube.
📸 Follow us on Instagram: @build.insite
🌐 More at buildinsite.com.au
Founders’ stories aren’t just about “starting a business”—they’re about building something that lasts.
In this episode of the Build Insite Podcast, we sit down with Jesse & B'ashae from J Vella Builders to unpack the real journey behind a growing building company—how they split responsibilities on site vs operations, the systems that keep projects moving, and what it takes to lead a team while keeping clients informed and happy.
What you’ll learn
How founders split roles (on-site vs back-office) without stepping on each other’s toes
Early lessons that shaped quality, culture, and client communication
The systems and workflows that reduce chaos and keep projects on schedule
Pricing, estimating, and margin thinking as you scale
Marketing that actually wins work (referrals, brand, and being present online)
What’s next for the business and where they’re placing their bets
00:00 – Intro & guest welcome
03:01 – Founders’ backstory
06:01 – Starting the business
09:02 – Early challenges & lessons
12:03 – Roles: on-site vs operations
15:03 – Team, culture & leadership
18:04 – Systems & workflow
21:04 – Client experience & comms
24:05 – Estimating, budgets & margins
27:06 – Marketing, referrals & brand
30:06 – What’s next & growth plans
33:07 – Wrap-up & where to find us
Perfect for builders, site managers, and ops leads who want a smoother business with happier clients.
🎧 Listen on Spotify, Apple Podcasts, and YouTube.
📸 Follow us on Instagram: @build.insite
🌐 More at buildinsite.com.au
The theory's one thing. Making it work on site? That's where it gets interesting.
In part two with Ben Walsham from Arkata, we get into the nitty-gritty of energy-efficient building—the stuff that separates good intentions from homes that actually perform. Ben walks us through a high-performance passive solar project in cold climate conditions, breaking down the real challenges: slab insulation that works, achieving proper airtightness, and delivering thermal comfort that homeowners can feel.
What you'll get from this episode:
- How energy modelling software actually helps you make smarter decisions (and where to spend your money)
- The honest trade-offs different design choices involve
- Why your builder-architect-engineer triangle can make or break a project
- Where the retrofit market is heading and what it means for your business
- Window performance insights that impact your energy ratings
- Ben also shares his move from Adelaide to Melbourne and what opportunities he's seeing in the Victorian market—plus some candid thoughts on collaboration and where the industry's headed.
Perfect for builders, architects, and anyone who wants homes that perform as well as they look.
Chapters:
00:00 – Introduction to Alterations & Additions
00:32 – Welcome to Build Insite Podcast
00:49 – High-Performance Passive Solar Design
01:20 – Exploring Slab Insulation Options
02:25 – Software for Star Ratings
04:25 – Cost & Performance Analysis
06:38 – Future Performance & Resilient Homes
13:45 – Collaboration & Design Decisions
15:59 – Big Move: Adelaide to Melbourne
17:30 – A New Beginning in Brunswick
18:08 – Exploring Retrofit Opportunities
20:14 – The Importance of Window Performance
22:10 – Energy Efficiency Ratings Explained
26:03 – Sponsorship Announcement
28:14 – Future Plans & Personal Connections
29:35 – Rapid Fire Questions
32:17 – Closing Remarks & Contact Information
33:24 – Acknowledgements & Disclaimer
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
In this episode of the Build Insite podcast, Luke and Dean sit down with Ben Walsham, founder of Arkata, an energy efficiency consultancy specialising in residential projects.
Ben shares his journey from architecture to energy consulting, revealing why early engagement in the building process is crucial for long-term project success. The conversation explores the impact of seven-star NatHERS ratings, whole-of-home assessments, and how the NCC 2022 updates are reshaping the industry.
You’ll also hear Ben’s perspective on:
- The challenges and opportunities in today’s construction landscape
- How to design healthier, more comfortable, and energy-efficient homes
- The growing role of Passive House principles in residential projects
- Insights from his current work and future aspirations
Packed with practical advice and forward-thinking strategies, this episode is a must-listen for builders, designers, and homeowners who want to stay ahead of the curve in sustainable construction.
Chapters:
00:00 – Introduction & Welcome
00:33 – Meet Our Guest: Ben Walsham
01:53 – Ben’s Journey & Arkata’s Mission
03:17 – Energy Efficiency & Process Changes
05:45 – Understanding Energy Efficiency Consulting
12:44 – NCC Compliance & Star Ratings Explained
20:12 – The Future of Energy Efficiency & Passive House Design
24:31 – Conclusion & Sponsor Acknowledgements
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
In this second half of our on-site chat with the Callery Building team, we focus on a skill that’s just as important as swinging a hammer: clear communication.
Luke sits down again with Andrew, Nathan, and Oscar to unpack how communication impacts productivity, culture, and ultimately—project success. From daily run-throughs to handling mistakes, the boys share how good communication can prevent chaos and build trust across the crew.
In this episode, you'll hear:
Why clear communication is make-or-break in construction
How team culture and site vibes set the tone
What makes a great supervisor or team leader
Honest advice for those new to the trade
And plenty of stories and insights straight from the tools
Whether you’re leading the job site or just getting started, this episode offers real talk on how to keep the site moving—and the team strong.
Chapters:
00:00 – Introduction
00:40 – The Power of Clear Communication
05:32 – Team Culture & Site Vibes
11:44 – Lessons Learned for Supervisors
14:13 – Advice for Industry Newcomers
17:43 – Sponsorship & Industry Insights
26:00 – Rapid Fire Questions & Final Takeaways
28:45 – Conclusion & Sponsor Acknowledgements
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
In this continuation of our chat with Andrew George from Lou Projects, we dig deeper into what it takes to grow a thriving construction business in today’s high-performance building landscape.
Andrew opens up about the real-world challenges he's facing, from balancing innovation with efficiency, to scaling a team that’s equipped for passive house principles and energy-efficient builds. He also shares the story behind building Lou Projects' brand-new hub and office space—a game-changer for team collaboration and culture.
This episode is packed with practical tips for builders, including the importance of early project collaboration, professional development, and staying ahead with modern construction techniques. Whether you're a solo operator or managing a growing team, Andrew’s insights will help elevate your business.
Chapters:
00:00 – Intro
00:50 – Collaboration at the Start of a Build
01:11 – Using High-Performance Building Products
02:57 – Team Training & Upskilling for Efficiency
07:17 – Designing a Functional Office & Hub
12:23 – Future Business Plans & Growing the Team
20:56 – Rapid Fire Questions
23:28 – Final Thoughts & Sponsor Acknowledgements
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite
In this episode of the Build Insite Podcast, Luke and Dean sit down with Andrew George, founder of Lou Projects, a high-end residential builder based on the Central Coast. From working across different trades to leading a fast-growing building company, Andrew shares his journey, his values, and the systems that have helped him build more than just homes he’s building a culture.
The episode tackles the modern builder’s reality: more admin, complex communication, and rising expectations. Andrew unpacks how pre-construction consulting, strong team mindset, and continuous learning can ease the pressure while still delivering high-quality work.
A standout segment is Andrew’s deep dive into Cross Laminated Timber (CLT) its sustainability benefits, technical challenges, and the way it’s reshaping residential construction. There’s also practical advice on handling client variations, scaling with intention, and why transparency in marketing matters more than ever.
If you're a builder aiming to lead with clarity, culture, and craftsmanship, this episode is a must-listen.
Chapters:
00:00 – Introduction and Purpose of the Episode
00:38 – Welcome to the Build Insite Podcast
01:00 – Meet Andrew George from Lou Projects
02:30 – Challenges Facing the Building Industry Today
06:37 – Andrew’s Career Journey into Building
11:03 – Building a Strong Team Culture and Mindset
17:06 – CLT Projects: Challenges and Opportunities
21:15 – Why Pre-Construction Consulting Matters
25:28 – Marketing, Education, and Industry Transparency
30:59 – The Reality of Managing Variations
35:37 – Closing Thoughts and Thank You
🎧 Listen to the Build Insite Podcast on: Spotify, Apple Podcasts, and YouTube.
🌐 Explore more at: https://buildinsite.com.au/
📸 Follow us on Instagram: @build.insite



