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WELD

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WELD is the show that opens real doors in the welding world. From first arc to six-figure specialty work, host Beau Wigington talks with industry professionals as they share wins, mistakes, and the various pathways available in the welding industry. Whether you are in school or on the tools, guests will share practical steps, safety-first habits, and career plays to help you master the trade. MIG, TIG, stick, flux-core, pipe, fabrication, repair, inspection, and business growth all live here. New episodes each week.
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In this episode, host Beau Wigington chats with artist David Madero (@madero_co) live at FABTECH in the Walter Surface Technologies booth. They dig into stainless MIG for sculptural texture, a step-by-step path to mirror polish (without those heartbreaking last-step scratches), and where automation fits in for grinding and finishing.Key Topics Covered:Mirror polish without surprise scratches: working through ~5–6 abrasives and why a consistent sequence matters.Why he chose MIG on stainless (coming from oxy/acetylene) and what that unlocked for texture.Shielding gas on stainless MIG: opting for straight CO₂ to encourage artistic porosity and surface character.Pre-polish prep that won’t bite you: why sandblasting can pit stainless and how wire wheels & careful prep help.Tool stack for speed: Walter Big Buff, Linemate for line effects/cross-hatching, plus a powerful die grinder and wire brush.Workflow for the neurospicy welder: using strict, written step-by-step instructions to avoid backtracking.Automation vs. artistry: PushCorp’s automated grinding and the question of “can a robot grind with soul?”Safety & visibility: welding hood with side windows and gel-pack headgear for comfort and awareness.Community matters: why Walter’s “big company that feels like family” vibe supports creative work.Future builds: figurative pieces shaped with grinder-carved textures and cross-hatched finishes.Memorable Quotes:“Don’t sandblast when you want a mirror finish.”“I’m looking for those happy accidents, that texture most welders try to avoid.”“People still appreciate hand-made, it has soul.”“With the right sequence, those last-step scratches don’t show up.”Check Out The Walter Products Mentioned In The PodcastWalter Surface Technologies Finishing Tools - https://foxly.link/SLZ32J Walter Surface Technologies Grinding Tools - https://foxly.link/mhF6s9 Walter Surface Technologies Abrasives - https://foxly.link/CS6grF Walter Surface Technologies Welding Hoods - https://foxly.link/uWo6yg Connect with David MaderoInstagram - @madero_co https://www.instagram.com/madero_co/ TikTok - @madero_co https://www.tiktok.com/@madero_co YouTube - https://www.youtube.com/@MaderoCo Facebook - https://www.facebook.com/MaderoCo Connect With Walter Surface TechnologiesWebsite - https://www.walter.com/us/ Facebook - https://www.facebook.com/WalterSurfaceTech Instagram - @waltersurfacetech https://www.instagram.com/waltersurfacetech/ TikTok - @waltersurfacetech https://www.tiktok.com/@waltersurfacetechLinkedIn - https://www.linkedin.com/company/walter-surface-technologies YouTube - https://www.youtube.com/channel/UCPYqYBAv0JZD0Zg0cm0sXcg Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa 
In this weeks episode, host Beau Wigington chats with SendItRubi, a car builder, race car driver, and founder of Send It Nation and the Welders Foundation about real-world trail repairs, building off-road rigs on a budget, and creating opportunities for new welders.Key Topics Covered:Field fixes that hold: why most trail repairs default to stick, and when a ratchet strap and recovery plan are the right callWhat’s in Rubi’s trail-welding kit: portable TIG/stick options, grinder, hood, PPE, and a couple of universal brackets/plateBattery-powered vs. alternator-driven welders: Elevate vs. Premier Power, plus old-school battery welding“Bougie on a budget”: sourcing junkyard axles and Marketplace parts without sacrificing safetyBudgeting a first build vs. a race build: where the big dollars actually goEvents that move the needle: why face-to-face at SEMA, PRI, and King of the Hammers beats posting from homePRI vs. SEMA for fabricators: which is better for workshops, one-on-one brand time, and hands-on learningSkills that pay in off-road fabrication: consistent MIG/TIG/stick, out-of-position welding, body support, and visibility (good hood!)Entering a male-dominated space: taking yourself seriously, choosing the right rooms, and being coachableThe Welders Foundation: scholarships, bootcamps, and gear that remove barriers for new weldersMemorable Quotes:“You don’t want to carry too much stuff… the Elevate with a grinder, a hood, and a long-sleeve shirt, you can fix most things.”“There are some boogers that hold really good… but you don’t know what you don’t know.”“Seat time is everything, whether it’s in the driver’s seat or under the hood.”Save 20% On Related American Welding Program Courses With WELD20See all the courses available to start learning today - https://foxly.link/t8aJ0MConnect with SendItRubiInstagram - @SendItRubi https://www.instagram.com/senditrubi/ TikTok - @senditrubi https://www.tiktok.com/@senditrubi YouTube - https://www.youtube.com/@SENDITNATION Website - senditnation.com Welders Foundation - welders.ai Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington chats with Aaron Wulk, Director of Applied Technical Programs at South Piedmont Community College, about real-world Inconel tips, ATF certification, and how to choose the right career track in welding.Key Topics Covered:Inconel vs. carbon steel fundamentals: shielding gas (100% argon vs. 75/25), puddle behavior (sluggish vs. fluid), voltage pitfalls, and trusting the puddle.Hot cracking explained: why rapid heat dissipation makes welds brittle, and how preheat/postheat and heat input control (TIG vs. MIG) help.Process selection by application: when MIG on Inconel makes sense (e.g., heavy foundry repairs) and why TIG often offers better heat control.Common mistakes: impatience, poor cleaning, and skipping interpass cleanup—how these quietly ruin otherwise good work.Stick on Inconel: why it’s “ropey,” erratic, and just plain difficult—and how to approach it if you must.Where you’ll find Inconel: aerospace, nuclear, high-performance automotive, corrosive/chemical plants, and foundry reclamation.Career-driven vs. degree-driven training: stackable short-term certificates, evening classes, and how to upskill without pausing your life.ATF (Accredited Testing Facility) basics: QA manuals, heat numbers, procedure control, documentation, and why it’s a resume builder (not a bypass).Certs that travel vs. in-house: six-month renewal realities and why portable credentials matter when you change jobs.Thriving in your first shop: “be quiet and listen,” pick up tricks from veterans, and plug into a community that levels everyone up.Metal art & learning by making: how aesthetics, controlled “mistakes,” and SkillsUSA sculpture build real process understanding.Memorable Quotes:“Trust that the puddle is doing its job.”“Stick welding Inconel? It’s gonna suck… more erratic, ropey puddle.”“Be quiet and listen. You don’t know everything about welding on day one.”“If you’re helping that person be better, you’re helping the whole industry be better.”Save 20% On Related American Welding Program Courses With WELD20Check out all the courses available here - https://foxly.link/t8aJ0M Connect with Aaron WulkLinkedIn - https://www.linkedin.com/in/aaron-wulk-cwi-cwe-648958151 Instagram - @black_mirror_sculptures https://www.instagram.com/black_mirror_sculptures/ Learn more about South Piedmont Community College - https://spcc.edu/ Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington chats with Robert Carpenter (Carp Welding)—a pipefitter and stainless TIG art creator—about his path into Pipefitters Local 636 (Detroit), what a sixth-period apprentice actually does on the job, and why he chose union life to stay close to home. Key Topics Covered:Why Robert chose the union: home nightly, benefits that keep continuity from job to job.What “laid off” really means in the union—and how the hall gets you back working.Apprentice responsibilities: working under a journeyman, proving you can weld to earn more hood time.Getting real welding time: how company choice affects whether you actually weld.TIG art and bracelets: making stainless and copper pieces without burning out.Welding copper bracelets: cleanliness, gas/cup, and dialing amperage with a foot pedal.Avoiding creator burnout: setting order limits when social posts take off.Career crossroads: staying an employee vs. starting a pipefitting/mechanical business.Work-life balance: finding a non-welding escape (hello, sport bike) to stay fresh.Memorable Quotes:As an apprentice, you’re always working with a journeyman—but you’re doing all the work.”“You get laid off the first time, it’s gonna feel like a breakup… but it’s not personal.”“I like showing up, putting my hood down, and clocking out. Sometimes I like not having a ton of that stress.”Practical Takeaways (Welding Pain Points Solved)Union stability 101: Layoffs are often just a slowdown; call the hall and get re-dispatched—sometimes by Monday.Insurance that follows you: In the union, you’re not re-starting benefits at each new site; work and coverage stay centralized.Earn your arc time: Demonstrate ability early so journeymen hand you more welding (not just fitting).If you want to weld, choose your contractor wisely: Some shops barely weld; others are 40 hours under the hood.Copper bracelet TIG basics: Start ultra-clean to avoid pitting/porosity, use 100% argon and a larger cup, set machine high (~220 A available) but actually run around ~60 A with foot control so you’ve got headroom.Beat burnout on side gigs: Repetition is real, set order caps and batch work so socials don’t turn into 70 overnight deadlines..Resources Mentioned:Pipefitters Local 636 (Detroit) – Robert’s local - https://pipefitters636.org/ Blue Demon copper TIG filler wire – used for copper bracelets- https://www.amazon.com/Blue-Demon-ERCu-Copper-welding/dp/B00I4BXMPC?th=1 Save 20% On Related American Welding Program Courses With WELD20 - https://foxly.link/t8aJ0M Guest's Content & Contact:Instagram - @carpwelding https://www.instagram.com/carpwelding/ TikTok - @carpwelding https://www.tiktok.com/@carpwelding Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa
In this episode, host Beau Wigington chats with Kenny Stewart, a 23-year-old combo rig welder out of Houston, TX. Kenny shares how he pivoted from music school to welding in just five years, the real differences between single-hand and rig welding, why he chose plant specialty work over pipeline, and how humility, curiosity, and smart gear choices (hello, laser level) accelerated his growth.Key Topics Covered:Single-hand vs rig welder: pay structure, what the company supplies vs what you bring, and expectations on fit-up and fabricationThe three rig-welder lanes: pipeline, plant specialty, and small mobile welding business—what the day-to-day looks like in eachWhy plant/shutdown work can offer big checks without living on the roadGetting started from zero: trade school choice, being a “sponge,” and landing a first job before graduationBreaking in without connections: using LinkedIn/Indeed/ZipRecruiter and saying “yes” to that first testLearning exotic alloys (Inconel, stainless, duplex): ask questions, study, then practice under the hoodFitting your own work: takeoffs, layout, and why fabricating skills boost your rate and reputationThe cost trap: why buying a big truck and brand-new machine on day one can set you backPipeline reality check: gatekeeping, difficulty getting hired, and why the welds themselves aren’t always the hard partHelper → Welder progression: how to be the helper everyone wants (stay ahead, ask, learn)Most-used tool right now: laser level for fast, clean elevations and layout in crowded plantsMemorable Quotes:“Ego in this game will kill you.”“They’re not paying you just for your hand—they’re paying for your hand, head, truck, and tools.”“At some point, watching videos won’t weld it. You’ve got to get under the hood.”“Don’t go into debt for a big truck and a shiny machine before you’ve got the work.”“Experience means more than the piece of paper.”“I like sleeping in my own bed—and still pulling big checks.”Save 20% On Related American Welding Program Courses With WELD20 https://foxly.link/t8aJ0M Guest's Content & Contact:Instagram: @kenny.steww https://www.instagram.com/kenny.steww/ TikTok: @kennystew https://www.tiktok.com/@kennystew Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington speaks with Kris Sherm, the Global Business & Product Director for Manual Plasma Products at ESAB. Kris shares insights on how advanced welding technologies, especially pulse spray transfer, can drastically improve productivity, reduce waste, and offset labor shortages in manufacturing. If you're still using outdated welding machines, this episode will show you why that may be costing you more than you think.Key Topics Covered:Why upgrading to pulse spray saves money long termHow modern welders are easier to learn on and faster to train withThe evolution of welders: from transformer-based to synergic pulseReducing spatter, smoke, and wire waste with advanced machinesWhy faster travel speed means better welds with less heat inputAdvice for choosing trustworthy welding education resourcesUsing welding machine performance to boost your shop's profitabilityMemorable Quotes:Your old welder might still work fine, but it’s costing you dearly.”“We're managing individual droplets going into the weld—not guessing, timing them perfectly.”“If you want pro-level results, you need pro-level gear—and to act like a pro.”Resources MentionedESAB University: Hundreds of welding training modules to explore modern techniques and equipment.https://www.esab.comESAB Welders & Cutting Systems: Discover the Warrior Edge and Speed Pulse technology.https://www.esab.comSave 20% On Related American Welding Program Courses With WELD20Basic & Intermediate Wire Process Welding - https://foxly.link/t8aJ0M Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington travels to Atlanta, Georgia, for the SkillsUSA National Championships. He speaks with competitors, instructors, volunteers, and judges to uncover the excitement, challenges, and valuable insights from competing on a national level.Key Topics Covered:Insights on overcoming nerves and succeeding in welding competitions.Essential preparation strategies and tips from competitors and instructors.Diverse competition categories including individual welding, team fabrication, leadership, welding sculpture, and American Spirit.Surprising benefits and unexpected challenges faced by contestants.Advice for first-time competitors and the lifelong value of participating in SkillsUSA.Memorable Quotes:"Put yourself on a strong time limit in the shop before you get here, and make sure you don't deviate from that." – Carter Livingston"Just go for it and you might win." – V Wenham"Every time you go out to a job site, you're going to be competing for the job. Getting yourself out there for a competition is only going to better prepare you." – Josh SmithSave 20% On Related American Welding Program Courses With WELD20Welding Symbols Course https://foxly.link/t8aJ0MConnect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding LinkedIn: https://www.linkedin.com/in/beauwigington E-Mail : beauw@weld.comDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington chats with Ashley Dunlap, the founder of Ashe's Custom Welding. Ashley shares her journey of balancing a full-time job while launching her own welding business. She discusses her path into welding, the challenges of entrepreneurship, sourcing materials for her unique creations, and effectively using social media for promotion.Key Topics Covered:Balancing a full-time welding job with entrepreneurshipPractical advice for mastering TIG welding techniquesSourcing materials creatively for custom welding projectsLeveraging social media effectively without advanced tech skillsNavigating the initial challenges of starting a welding businessMemorable Quotes:“Practice your filler rod. If you have that muscle memory down, you can focus more on the weld.”“There is no balance. It's very tricky… I'd be answering emails during breaks, welding after shifts until the sun goes down.”“Make sure you love what you do, because you won’t see money right away. It’s a very long process.”Save 20% On Related American Welding Program Courses With WELD20See all the courses available here - https://foxly.link/t8aJ0M Guest's Content & Contact:Instagram: @ashes_customwelding https://www.instagram.com/ashes_customwelding/ TikTok: @ashes_customwelding https://www.tiktok.com/@ashes_customwelding Facebook: https://www.facebook.com/ashley.dunlap.3597/ YouTube: https://www.youtube.com/@ashescustomwelding Website: https://ashescustomwelding.com/ Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington sits down with Max Ceron, Executive Director of the Canadian Welding Bureau (CWB) Association, to explore actionable ways welders of every experience level can give back, mentor others, and strengthen the industry we all rely on.Key Topics Covered:Community service as the career “cheat code” for weldersPractical volunteer paths: Skills competitions, AWS/CWB chapters & school outreachBusting mentorship myths—why you don’t need decades of experience to help“Trades-adjacent” networking: suppliers, educators, inspectors, vendorsBuilding inclusive shop cultures that attract and retain talentInspiring the next generation by showcasing welding success storiesLessons from international outreach in Ghana and Canada’s far northLevel-up strategies when you feel you’ve plateaued at workMemorable Quotes:“If you want to make your life easy, help others—that’s the cheat code.” – Max Ceron“Networks don’t come to you; you’ve got to get out there and connect.” – Max Ceron“Never run away from a job—always run toward the next one.” – Max CeronResources Mentioned:CWB Association Membership - https://www.cwbgroup.org/ Skills Canada - https://www.skillscompetencescanada.com/en/ SkillsUSA - https://www.skillsusa.org/ Save 20% On Related American Welding Program Courses With WELD20See all the courses at here - https://foxly.link/t8aJ0M Max's Content & Contact:Instagram: @askmax75 https://www.instagram.com/askmax75/ LinkedIn: https://www.linkedin.com/in/sebastian-max-ceron CWB Association Podcast - https://cwbapodcast.buzzsprout.com/ Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Linkedin: https://www.linkedin.com/in/beauwigington/ Email: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington takes listeners to the Yeti Welding Competition in Spanish Fork, Utah, where he speaks with competitors, judges, spectators, and the man behind Yeti Welding, Dillon Hales. Competitors share their biggest challenges, surprises, and strategies for success, providing invaluable insight into what it takes to thrive in a welding competition.Key Topics Covered:Common pitfalls competitors faced, including 3G vertical welding, time constraints, and reading welding symbolsAdvice from experienced welding instructors on competition preparationThe importance of cleanliness, consistency, and weld tie-ins during judgingDylan Hale’s journey of building Yeti Welding from a farm workshop to a successful fabrication businessNetworking and community-building within the welding industryMemorable Quotes:"Fail early, fail often, and pay attention. Because in the real world, there's going to be a next time." – Jared Massic, High School Welding Instructor"I just want [my students] to know they can do hard things. Putting myself in this nervous situation, doing something difficult, I know I can do hard things too." – Jared Massic"Most welders know how to weld, but they don't know how to run a business." – Dillon Hales, Owner of Yeti WeldingResources Mentioned:Save 20% On Related American Welding Program Courses With WELD20Welding Symbols Course – Gain confidence reading welding symbols https://foxly.link/t8aJ0M Guest's Instagram & Contact:Dillion Hales: @yeti_welding https://www.instagram.com/yeti_welding/ Rodrigo Rodarte: @RRfab https://www.instagram.com/rr_fab/ , @overkillracingandchassis https://www.instagram.com/overkillracingandchassis/Jared Massic: @mass.welds https://www.instagram.com/mass.welds/ , @mmhs_welding https://www.instagram.com/mmhs_welding/Kamryn Price (Athena Welding): @athenaweldingcco https://www.instagram.com/athenaweldingco/ Michael Swanson: @dark.arcllc https://www.instagram.com/dark.arcllc/ Jacob Tobler: @barracuda.fabrication https://www.instagram.com/barracuda.fabrication/ Tyson Nelson: @fineironllc https://www.instagram.com/fineironllc/ Michael Miller: https://www.amfab-steel.com/ Benjamin Cornaby: @benjamincornaby https://www.instagram.com/benjamincornaby/ Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington chats with John Malecki, former NFL player turned successful YouTube creator and entrepreneur in the maker space. John shares his unexpected journey from professional football to building custom furniture and creating engaging content on YouTube. He provides valuable insights on overcoming perfectionism, implementing metalwork into woodworking projects, and growing a successful brand online.Key Topics Covered:Transitioning from professional sports to woodworking and content creationTips for makers to effectively incorporate metalwork into their projectsEssential advice for aspiring YouTubers and content creatorsThe importance of storytelling and audience engagement over perfectionismJohn's favorite projects, including building smokers and custom furnitureDevelopment of his successful brand, Shop ShadesMemorable Quotes:“I didn’t quit football to become a maker. I'm a maker out of necessity.”“If you want to win on YouTube, stop making content for you and start making it for your audience.”“We need more people with their hands on welders and their hands on tools—we're in dying trades.”Resources Mentioned:SmokerBuilder.com: Kits and resources for building smokers (SmokerBuilder.com)Shop Shades: Stylish and comfortable safety glasses (johnmalecki.com)Creator Playbook: John's mentorship program for content creators (johnmalecki.com)Save 20% On Related American Welding Program Courses With WELD20See all the different courses you can start learning today - https://foxly.link/t8aJ0MCheck out all of John Malecki’s ContentWebsite - johnmalecki.comBuild YouTube Channel - https://www.youtube.com/@John_Malecki Unscrewed YouTube Channel - https://www.youtube.com/@JohnMaleckiUnscrewed Instagram - @john_malecki - https://www.instagram.com/john_malecki/ Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa 
In this week’s episode, host Beau Wigington speaks with Jason Corder, a 28-year veteran of Ironworkers Local 433 in Los Angeles and current Welding Program Manager for Iron Workers International. Jason shares insights into the comprehensive role of an iron worker, union benefits, the apprenticeship process, and advice for aspiring tradespeople.Key Topics Covered:What differentiates ironworkers from traditional weldersOverview of the iron worker apprenticeship and journeyman progressionCommon welding processes in ironworking (SMAW, FCAW)Misconceptions about climbing tests and height fearsModern practices and the legacy of rivetingJob stability, overtime opportunities, and vacation structuresAdvantages of joining the Iron Workers Union, including paid maternity leaveEssential skills and attitudes for success in the ironworking tradeTypical jobs and responsibilities of ironworkersEarning potential and pay structure for ironworkersMemorable Quotes:“The biggest thing in any skilled trade is have the heart and show up.”“Women make better welders than men...the attention to detail.”“My job as a foreman is to find out where that person is gonna make the most money for themselves and the company's gonna make money at the same time.”Resources Mentioned:Iron Workers International: Official website for more information about apprenticeships and careers https://www.ironworkers.org Save 20% On Related American Welding Program Courses With WELD20:Basic Shielded Metal Arc Welding - https://foxly.link/xelOebJason Corder Contact:LinkedIn: https://www.linkedin.com/in/jason-corder-493a89249/ Email: jcorder@iwintl.orgConnect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington chats with Adrian Benitez, welding instructor at SteelTech Academy, part of the BZI group of companies. Adrian shares how he unexpectedly landed his role, what it's like training new welders in structural steel, and why attitude matters more than experience. From self-shielded flux core tips to game-changing tech like the Beam Champ, Adrian dives deep into what makes BZI different—and why it might be the right place for your next welding job.Key Topics Covered:Adrian’s unique journey from California to SteelTech AcademyThe role of bilingual training in welding educationWhy knowing how to use a grinder is harder than most thinkDifferences between self-shielded and dual-shield flux core weldingWhat the Beam Champ is and how it makes jobs safer and fasterHow BZI builds structures from the top downTraining structure and certifications offered by SteelTech AcademyDay-to-day life for welders working field jobs at BZISafety investments and personal gear provided by BZIAdvice for newcomers breaking into structural weldingMemorable Quotes:“I thought I was gonna go in the field to weld—but I landed at SteelTech Academy instead.”“People call us wire monkeys, but high deposition never lies.”“Amateurs do it until they get it right. Professionals do it until they don’t get it wrong.”Save 20% On Related American Welding Program Courses With WELD20Basic Wire Process Welding - https://foxly.link/t8aJ0M Guest's Content & Contact:Instagram: @meadrian1717 https://www.instagram.com/meadrian1717/ Connect with Beau WigingtonInstagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa
In this episode, Beau Wigington chats with Jason Becker, former host of Weld.com and current owner of Underground Metalworks and Weld Works Training Center as well as host of the Arc Junkies Podcast. Jason shares expert insights and practical advice on successfully preparing for and passing welding certification tests, emphasizing critical techniques, common pitfalls, and essential tools for welders at all experience levels.Key Topics Covered:The importance of understanding and following hold points in welding testsCommon weld test failures and how to avoid themEssential preparation techniques for test platesRecommended specialty tools for welding testsDifferences between bend tests and x-ray testsHow to maintain your welding certificationsPractical advice for managing test anxiety and maintaining consistencyMemorable Quotes:"Prep is 80% of a successful weld.""Test day is not the day to add flare—weld like you do every day.""Practice until you can't get it wrong."Resources Mentioned:Underground Metalworks: Welding classes and booth rentals in Orlando, Florida https://underground-metalworks.com Weld Works Training Center: Accredited testing facility for welding certifications https://weldworkstestinglabs.com/ Weld Metals Online: Welding test practice kits https://weldmetalsonline.com Save 20% On Related American Welding Program Courses With WELD20Basic Inspection Concepts and Methods - https://foxly.link/tbRDjA Visual Inspection: Tools and Techniques - https://foxly.link/QMlJmd Weld Faults: Inspection and Causes - https://foxly.link/9T3dtc Guest's Content & Contact:Instagram: @arcjunkiespodcast https://www.instagram.com/arcjunkiespodcast/ @underground_metal_works https://www.instagram.com/underground_metal_works/ Websiteshttps://arcjunkies.com/https://www.underground-metalworks.com/ Connect with Beau Wigington:●  Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ ●  Email: beauw@weld.com●  WELD App: @beaudiditDownload the WELD App:●  https://foxly.link/Qj0VEa 
In this episode, host Beau Wigington speaks with Guy Seguin, a welding educator at Algonquin College in Ottawa, Ontario, and creator behind Sewing with Fire Welding. Guy shares practical insights into side gigs welders can pursue, common projects to tackle for extra income, and essential considerations for successful side jobs.Key Topics Covered:Most common side gigs welders encounterEssential tools and skills for successful welding side jobsAvoiding costly mistakes on projectsPricing jobs effectively and setting appropriate ratesLiability concerns and how to manage risk in welding side projectsSelecting the right welding equipment for side jobsMemorable Quotes:"Any transferable skill is valuable. If you've got laboring experience or anything that can transfer over to welding, apply that first.""You don’t need a fancy fixture table; a concrete floor, a square, and a measuring tape can be just as effective.""Start slow, acquire tools, and build your skills and reputation steadily—slow and steady wins the race."Save 20% On American Welding Program Courses With WELD20●  https://foxly.link/t8aJ0M Guest's Content & Contact:Instagram: @sewingwithfirewelding https://www.instagram.com/sewingwithfirewelding/ TikTok: @sewingwithfirewelding https://www.tiktok.com/@sewingwithfirewelding Take Guy’s Free Course - https://foxly.link/j7xUUD Facebook: https://www.facebook.com/sewingwithfirewelding YouTube: https://www.youtube.com/channel/UCrvmeZtqtbTAaiXlrqwKfXw Connect with Beau Wigington:Instagram: @beaudiditweldingEmail: beauw@weld.comWELD App: @beaudiditDownload the WELD App:https://foxly.link/Qj0VEa 
In this week’s episode, Beau Wigington chats with Brian Baer, owner of Baer Welding in Providence, Utah. Brian shares insights on transforming Baer Welding from a small residential-focused business into a company handling major corporate projects and high-end ornamental fabrication. Brian discusses the importance of company culture, strategic business transitions, and integrating automation to enhance efficiency.Key Topics Covered:Shifting business focus from residential to large-scale commercial and ornamental projectsImplementing automation to reduce errors and improve efficiencyImportance and impact of company culture and social mediaStrategies for bidding projects accurately and profitablyTraining new employees on specialized alloy weldingMemorable Quotes:“Quality, quality, quality, and efficiency. Always thinking the next step ahead.”“Social media has improved our company culture and helped recruit the next generation of fabricators.”“Automation didn't get rid of people, it got rid of the mistakes.”Resources Mentioned:Automated Layout Technologies: Manufacturer of automated layout and fabrication tables - https://www.automatedlayout.com/ Save 20% On American Welding Program Courses With WELD20Find the course thats right for you here - https://foxly.link/t8aJ0M Guest's Content & Contact:Instagram: @baerwelding https://www.instagram.com/baerwelding/ LinkedIn: https://www.linkedin.com/company/baer-welding-co/ Website: https://baerwelding.com/ YouTube: https://www.youtube.com/@BaerWelding Connect with Beau Wigington:Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.com WELD App: @beaudiditDownload the WELD App:https://foxly.link/b7xDzp 
In this week’s episode, Beau Wigington chats with Mason Bongers and Dallas Reed, Application Engineers at Prima Power Laserdyne, from inside one of their advanced laser cells. Mason and Dallas share insights into laser welding, cutting-edge drilling applications, and their personal journeys into laser technology.Key Topics Covered:Differences between continuous wave (CW) and quasi-continuous wave (QCW) lasers.Importance of gas flow in laser welding.Prima Power Laserdyne’s Vulcan project, a high-power laser competing with electron beam welding.Laser drilling applications for aerospace components.Advice for newcomers interested in becoming laser application engineers.Overcoming challenges in laser programming and machine operation.Memorable Quotes:“Gas flow is incredibly important. I've done welds where I'm changing things every single time and it just looks terrible. I change the gas flow a little bit—perfect weld.” – Mason Bongers“This isn't an unskilled position where you're just pressing a button and letting it run. We need people that can look at the welds, holes, and cuts and say, 'This is good, this is bad, let's change this.'” – Mason Bongers“You say I can't, but I'm gonna find a way to do it.” – Dallas ReedResources Mentioned:Prima Power Laserdyne Website: Explore products, studies, and technical resources https://foxly.link/a7DvIrPrima Power Laserdyne YouTube Channel: Tutorials and demonstrations https://foxly.link/Yiu8ilGoogle Scholar: Recommended resource for academic research papers on laser technology https://scholar.google.comSave 20% On Related American Welding Program Courses With WELD20Check out all the different courses available - https://foxly.link/t8aJ0MConnect with Beau Wigington:Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.com WELD App: @beaudiditDownload the WELD App:https://foxly.link/b7xDzp 
In this week’s episode, Beau Wigington speaks with Alex Rogers, an entry-level tender and diver who recently graduated from The Ocean Corporation in Houston, Texas. Alex shares his firsthand experience of entering the exciting and challenging world of commercial diving and underwater welding, highlighting what newcomers can expect from training, job opportunities, and life offshore.Key Topics Covered:What commercial diving school entails, from dive science and construction to underwater welding and burning.Transitioning from diving school to working offshore: securing jobs, necessary certifications, and specialized offshore training.Day-to-day realities of working offshore, including schedules, work expectations, safety standards, and life aboard diving vessels and rigs.Personal adjustments required for living offshore, including handling long shifts, confined spaces, and staying connected with family.Insights into saturation diving and the supportive roles entry-level divers provide.Memorable Quotes:“An underwater welding job is pretty few and far between. You're more likely to do underwater burning than actual welding.”“The rules are written in blood—safety is paramount. Everyone wants to make it home safe and in the same state they came out there.”“You really gotta be dedicated to it. If you're considering it, do your homework ahead of time, commitment is key.”Resources Mentioned:The Ocean Corporation: Commercial diving school in Houston, known for excellent training and job placement assistance - https://oceancorp.com/Save 20% On Related American Welding Program Courses With WELD20Basic Inspection Concepts and Methods - https://foxly.link/tbRDjABasic Shielded Metal Arc Welding - https://foxly.link/xelOebAlex Roger’s Content & Contact:Instagram: @alex.rog_ https://www.instagram.com/alex.rog_/Connect with Beau Wigington:Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ Email: beauw@weld.com WELD App: @beaudiditDownload the WELD App:https://foxly.link/b7xDzp 
In this episode, Beau Wigington sits down with Clint Evashkevich from The Onyx Grove Company, a talented TIG artist known for creating stunning stainless steel artworks. Clint shares his journey transitioning from heavy industrial welding by day to intricate TIG art at night, exploring how his work incorporates unique techniques to achieve vibrant colors and precise textures. He discusses his setup, from laser etching to chilling plates, and reveals common pitfalls and essential tips for aspiring metal artists. Clint also highlights the collaborative spirit within the TIG art community and his partnership with his wife, who complements his metalwork with woodworking.Key Topics Covered:​How to effectively set up TIG art projects using laser etching.​Importance of using chill plates like steel and copper to manage heat distortion.​Layering techniques to achieve depth and realism in TIG art.​Mastering color control through cup sizes and gas flow.​Common TIG art mistakes, such as clear coating colors, and how to avoid them.​Practical advice for newcomers on getting started in TIG art without expensive tools.​Insights into Clint's creative process and his collaborative work with his wife at The Onyx Grove Company.Memorable Quote:​"Just do it. If you've got a TIG torch, find any piece of steel and play. Draw something simple, practice lines, and just experiment. It’s the best way to learn."                               - Clint EvanshkevichRecommended American Welding Program Courses​Basic Gas Tungsten Arc Welding Theory - https://foxly.link/Uy3PrA ​Intermediate Gas Tungsten Arc Welding Theory - https://foxly.link/N6xR8p  Clint Evashkevich’s Content & Contact:​Instagram: @theonyxgrovecompany https://www.instagram.com/theonyxgrovecompany/ ​YouTube: http://www.facebook.com/theonyxgrovecompany ​Facebook: http://www.facebook.com/theonyxgrovecompany ​TikTok: @the_onyx_grove_company https://www.tiktok.com/@the_onyx_grove_company ​Website: https://www.theonyxgrovecompany.com/ Connect with Beau Wigington:​Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/ ​Email: beauw@weld.com ​WELD App: @beaudiditDownload the WELD App:https://foxly.link/b7xDzp 
In this week’s episode, Beau Wigington chats with Miguel Millan, aka Datboimiggz, a tank welder, about essential advice for stepping onto welding jobsites, key insights into tank welding, common pitfalls to avoid to keep your job, and how networking can lead to new opportunities. Key Takeaways:Getting Started in Welding: Miguel's journey from roofing with his father to discovering welding and transitioning into tank welding.Jobsite Essentials: The importance of awareness, trust, active listening, and managing complacency to stay safe and valuable on a jobsite.PPE Requirements: Critical PPE items you must have and why safety compliance is essential for your long-term health and employment.Jobsite Conduct: How improper cell phone use, failing to follow site rules, and lack of awareness can quickly end your career.Finding Welding Jobs: Practical tips for finding new jobs, networking effectively, and presenting yourself professionally to employers.Tank Welding Insights: Unique challenges, required skillsets, typical schedules, and practical welding test expectations for tank welders.Increasing Your Jobsite Value: Miguel’s tips on how to stand out positively, help your crew, and adapt to your foreman’s preferences to become invaluable on the job.Entrepreneurship in PPE: Miguel shares his journey of launching his PPE brand, handling challenges with logistics, and his personal inspiration behind the designs and color schemes.Miguel Millan’s Advice for Welders:Always be ready to adapt; flexibility is crucial.Be proactive and helpful to keep the job moving forward.Make safety and proper PPE use a top priority for long-term career sustainability.Miguel Millan's Contact Information:Instagram: @datboimiggz https://www.instagram.com/datboimiggzTikTok: @datboimiggz https://www.tiktok.com/@datboimiggzWebsite for PPE Gear: https://datboimiggz.com/Related Courses From The American Welding ProgramBasic Shielded Metal Arc Welding - https://foxly.link/xelOebBasic Wire Process Welding - https://foxly.link/XXJUk1Connect with Beau Wigington:Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding/Email: beauw@weld.com WELD App: @beaudiditDownload the WELD App:https://foxly.link/b7xDzp 
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Comments (1)

Patrick Grammer

That's my boss! Awesome job!

Apr 22nd
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