DiscoverWELDBringing Sculptures To Life Through Texture with David Madero
Bringing Sculptures To Life Through Texture with David Madero

Bringing Sculptures To Life Through Texture with David Madero

Update: 2025-09-22
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In this episode, host Beau Wigington chats with artist David Madero (@madero_co) live at FABTECH in the Walter Surface Technologies booth. They dig into stainless MIG for sculptural texture, a step-by-step path to mirror polish (without those heartbreaking last-step scratches), and where automation fits in for grinding and finishing.


Key Topics Covered:

  • Mirror polish without surprise scratches: working through ~5–6 abrasives and why a consistent sequence matters.

  • Why he chose MIG on stainless (coming from oxy/acetylene) and what that unlocked for texture.

  • Shielding gas on stainless MIG: opting for straight CO₂ to encourage artistic porosity and surface character.

  • Pre-polish prep that won’t bite you: why sandblasting can pit stainless and how wire wheels & careful prep help.

  • Tool stack for speed: Walter Big Buff, Linemate for line effects/cross-hatching, plus a powerful die grinder and wire brush.

  • Workflow for the neurospicy welder: using strict, written step-by-step instructions to avoid backtracking.

  • Automation vs. artistry: PushCorp’s automated grinding and the question of “can a robot grind with soul?”

  • Safety & visibility: welding hood with side windows and gel-pack headgear for comfort and awareness.

  • Community matters: why Walter’s “big company that feels like family” vibe supports creative work.

  • Future builds: figurative pieces shaped with grinder-carved textures and cross-hatched finishes.


Memorable Quotes:

  • Don’t sandblast when you want a mirror finish.

  • “I’m looking for those happy accidents, that texture most welders try to avoid.”

  • “People still appreciate hand-made, it has soul.”

  • “With the right sequence, those last-step scratches don’t show up.”


Check Out The Walter Products Mentioned In The Podcast


Connect with David Madero


Connect With Walter Surface Technologies


Connect with Beau Wigington


Download the WELD App:

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Bringing Sculptures To Life Through Texture with David Madero

Bringing Sculptures To Life Through Texture with David Madero

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