In my personal view, an alarming truth about building fire safety lies in the gap between what's designed and what actually works in a building. After conducting 1000+ hot smoke tests in 200+ buildings, my experience is that most (maybe even 90%) of buildings had deficiencies in their smoke control systems, with 30% experiencing issues significant enough to potentially endanger occupants during a real fire. But it's not just about the problems. Good news - we have solutions.

Hot smoke testing stands as a powerful, yet underappreciated methodology that reveals what standard commissioning simply cannot. By creating controlled fires using methylated spirits and specialized smoke machines, we can observe how an entire building's safety ecosystem responds under fire conditions. The results are often eye-opening: systems operating in the wrong sequence, air flows disrupting smoke layers, pressurization fighting extraction, and critical components failing to activate when needed.

The most dangerous issue we encounter involves systems that don't "lock" to the first activated detector. This programming error causes safety systems to operate in areas far from the actual fire while leaving the fire location unprotected – a potentially life-threatening situation that's surprisingly common but easily fixable. Other frequent problems include excessive air velocity disrupting smoke buoyancy, extraction systems operating out of sequence, and auxiliary systems working against each other rather than in harmony.

What makes hot smoke testing so valuable is that it bridges the gap between aspirational safety (what designers intended) and actual safety (what the building delivers). Almost all identified issues can be corrected during commissioning, making this one of the most cost-effective safety investments possible. While the process may be disruptive and demanding, the alternative – discovering these failures during an actual emergency – is unthinkable.

Connect with me on LinkedIn to discuss implementing this approach in your projects and ensure your buildings aren't just designed for safety on paper, but truly deliver it when it matters most.

Recommended complimentary podcast episodes:

• https://www.firescienceshow.com/136-fire-fundamentals-pt-6-the-fire-automation-in-a-building/
• https://www.firescienceshow.com/033-science-theatre-or-engineering-polish-take-on-hot-smoke-test-with-piotr-smardz-and-janusz-paliszek/

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