The Automation Podcast

Shawn Tierney meets up with Erik Nieves of Plus One Robotics to discuss Robotics in Warehouse Automation in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Note: As mentioned above, this episode was not sponsored so the video edition is a “member only” perk. The below audio edition (also available on major podcasting platforms) is available to the public and supported by ads. To learn more about our membership/supporter options and benefits, click here. Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 255 Show Notes: To learn about becoming a member and unlocking hundreds of our “member’s only” videos, click here. Until next time, Peace ✌️ If you enjoyed this content, please give it a Like, and consider Sharing a link to it as that is the best way for us to grow our audience, which in turn allows us to produce more content 🙂 Shawn M Tierney Technology Enthusiast & Content Creator Support our work and gain access to hundreds members only articles and videos by becoming a member at The Automation Blog or on YouTube. You’ll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com. (10 views)

Shawn Tierney recaps his trip to Schneider Electric’s Innovation Summit Las Vegas in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 254 Show Notes: Special thanks to Schneider Electric and their Marketing Partners for sponsoring my trip to this year’s Innovation Summit! Below are all the links I mentioned in this episode: Innovation Summit 2025 – All Videos and Images Modicon Edge I/O NTS: Unbox, Setup & Use with Logix First Time Programming a Modicon M262 PLC Schneider’s Altivar Solar ATV320 VSD (P218) Pro-face HMIs & IPCs by Schneider Electric (P195) Schneider Altivar Machine Drives (P187) Harmony HMIs and iPCs from Schneider Electric (P176) TeSys Island: Smart Motor Starters from Schneider Electric (P170) Modicon Machine Level PLC Product Line Update (P161) Next Generation Automation with Schneider Electric (P96) Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): coming Until next time, Peace ✌️ If you enjoyed this content, please give it a Like, and consider Sharing a link to it as that is the best way for us to grow our audience, which in turn allows us to produce more content 🙂 Shawn M Tierney Technology Enthusiast & Content Creator Support our work and gain access to hundreds members only articles and videos by becoming a member at The Automation Blog or on YouTube. You’ll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com. (5 views)

Shawn meets up with Travis Cox of Inductive Automation to learn about the new features found in Ignition 8.3 in this episode of The Automation Show. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Show from The Automation Blog: Listen to The Automation Show on The Automation Blog: The Automation Show, Season 2 Episode 37 Show Notes: Special thanks to Travis for coming on the show, and to Inductive Automation for sponsoring this episode so we could release it ad free! To learn more about Ignition, please see the below links: What’s New in Ignition 8.3 Download Ignition 8.3 Ignition User Manual 8.3 Documentation Learn Ignition and earn a free credential   Schedule an Ignition demo Travis’ first appearance back in episode TAP 124 Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): coming later Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact Until next time, Peace ✌️ If you enjoyed this content, please give it a Like, and consider Sharing a link to it as that is the best way for us to grow our audience, which in turn allows us to produce more content 🙂 Shawn M Tierney Technology Enthusiast & Content Creator Support our work and gain access to hundreds members only articles and videos by becoming a member at The Automation Blog or on YouTube. You’ll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com. (14 views)

Shawn Tierney meets up with Mark Berger of Siemens to learn how Siemens integrates SIRIUS ACT devices (push buttons, selector switches, pilot lights) with PROFINET in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 253 Show Notes: Special thanks to Mark Berger of Siemens for coming on the show and sending us a sample! Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Thank you for tuning back in to the automation podcast. My name is Shawn Tierney from Insights. And today on the show, we have a special treat. We have Mark Berger back on from Siemens to bring us up to speed on serious act. He’s gonna tell us all about the product, and then we’re even gonna do a small demo and take a look at it working live. So with that said, let’s go ahead and jump into this episode with Mark Burger from Siemens and learn all about their push buttons on PROFINET. Mark, it’s been a while since you’ve been on the show. Thank you for coming back on and agreeing to talk about this. Mark Berger (Siemens): Oh, thank you so much. I truly appreciate you letting me be on. I appreciate your channel, and I enjoy watching it. And I’m excited to show you some of this great technology. So I’ve got, the PowerPoint up here. We’ll just do a simple PowerPoint to kinda give you an overview, and then we’ll dive into the hardware. Shawn Tierney (Host): Appreciate it. Thank you. Mark Berger (Siemens): No problem. So as we stated, the Sirius X over PROFINET, let me emphasize that, the, actuators, the push buttons, the estops, the selector switches, they are all standard, when you use these. So if you have those on the shelf, the only thing that PROFINET does is that it adds, removes the normal contact blocks and adds the PROFINET, terminal blocks on the back. So every all the actuators that we’re showing are just standard actuators for the 22 millimeter push button line. So easy to use, modern design, performance and action, and extremely rugged and flexible. The, 22 millimeter is out of the box IP 69 k, which for those who are maybe in the food and beverage, verticals would understand what that is. And that’s for direct hose down, wash down, able to handle a high pressure washing and not able to leak past the actuator into the panel. So IP 69 k is a a great place for dust and wash down and hosing and where you’re having rain and so forth, to be able to protect for a keep of any, water passing into the panel. So introduction wise, it’s, the PROFINET push buttons for us. It it is, again, the same actuators, the same, connections, and so forth, but what we’re going to exchange is the terminal blocks, for it. So on there, I stated it’s, IP 69 k is standard. You don’t need any, extra covers forward or anything to fulfill that requirement, But it’s, it’s insensitive to dust and oil and caustic solutions, you know, like citric acid where you’re hosing down some stainless steel parts and so forth. Now what we have here is, changing out the terminal blocks that have wiring. So usually on a push button, you have two wires coming in, and then you have, for illuminated, you have two wires coming in and so forth and going out. And after you have 20 or 30 push buttons or 10 or 15 push buttons, you’ve got a substantial little bit of wiring or cabling that will be passing from the door over into the main cabinet of your control cabinet. What we’re going to do with PROFINET push buttons is we’re going to eliminate all that wiring. And then in addition, eliminate the input and output cards that you will need for your PLC and take it down to a pro, Ethernet cable, an r j r j 45 cable, and then down to a 24 volts. And that’s all that will pass from the cabinet onto the door where you’re mounting your push buttons. So, huge, safe and cost of wires. We’re reducing all the wire outlay. And, you know, back in the day when I build panels, it was an art how you got all the wires all nice and pretty and got them laid out and wire tied them down and so forth and just made the a piece of art on the backside. And then, it it was all done. You got it all wired. And then, of course, there was somebody that said, hey. We forgot to add another selector switch. So you had to go back and cut all that stuff and redo the whole layout and so forth. So with PROFINET, it’s extremely flexible and easily, to adapt to if you need something, more because you’re not taking all that wiring back to the panel, passing it across the hinge of the door and so forth. It is also with a safety PLC. You do have PROFIsafe, so we can do estops on the door as you can see here in the picture, but then we can do non safe applications also. So today, we’ll be just doing some non safe applications. And then the communications again is PROFINET. But then also just to touch real quick, we do have it on IO Link and on Aussie with our push buttons. So what is SiriusACT with PROFINET? There we go. So what you have is the first, block or interface module that you put on the back of your push button, that’s where the, Ethernet is plugged into and your 24 volts is plugged into. And then after that, subsequently, then the push buttons that you have is that you have what we call a terminal module. And in between the, the interface module to a terminal module or from terminal module to terminal module, you can go up to one meter of cabling, and it’s a ribbon cable. And we’ll show that here shortly. And then if you have up to we can do up to 20 push buttons, terminal modules, with a total of 21 push buttons. And then so from the first interface module all the way to the last push button, you can go up to 10 meters. And then it gives, again, 24 volt power supply for it. And we have, again, as I stated, as nonsafe, talking just PROFINET, and then the safety version, talking PROFISAFE on PROFINET. So serious act, we can go up on the the safety up to seal three and performance level e as an echo. We have, again, the the standard interface module without safety. You have the PLC, the interface module, and then the subsequent terminal modules for it. And then the cabling that goes from the interface module to out to the terminal modules is a simple ribbon cable that comes into the back of the terminal modules. The only tool that you need is simply it’s just a screwdriver, and, you, push it into the terminal module, push down. It uses, vampire connections, insulation displacement, vampire connections, and you push it down in. There’s no stripping of the wires. There’s no mix up. The indicator you can see on the wires here in a minute will show you that there’s a little red line that shows you, which way it, enters into the terminal, and then that’s it. It’s very straightforward. It’s, very simple with tools. And, as I stated, it’s, just like a normal push button that you’d put on, but then we’re gonna add, remove the contact block and add the terminal module or the interface module in the place of the contact block. Just to emphasize again, we can do PROFISAFE on, with a safety PLC and a safety controller, and we can give you all the safety, requirements for the either the ISO or the IEC specifications for safety out there in the field. Here’s some of the part numbers. First one, of course, is the interface module, and that has the ability to do PROFIsafe. It has also, additionally, four digital inputs, one digital output, and then one analog input. And we’ll talk about that a little bit more just in a few minutes. And then the non safe version, 24 volts. You have a, two versions of this one, one with just with just a standard, 24 volts input, but then there’s an additional one that has the four digital in, one digital out, and one analog in. So there’s two different part numbers. One where you don’t need the additional, digital inputs and outputs and analog, and then the and then the part number with the the additional inputs and outputs. But the safety one comes there’s no other version, just the one. Then you have what we call the terminal modules, and there’s three versions. One terminal module is just the command module only. It’s mounted with two mechanical signaling blocks to signal. So you have two contact blocks built in. Then you have one that’s a terminal module with the command, the terminal blocks, and then also an integrated LED. And then you can put what color you want the LED to be, and you can see there the the part number changed for red, blue, amber, so on. And then you have a just an LED module to where it’s no contactors. It’s just LED. And, I think with our demo we’re gonna show today, we’re just gonna show the contact block and LED module and only the LED module today. There’s some other, accessories with the safety. There’s a memory module to where that you, is all the configurations are put into the memory module, and something happens to that interface module. Everything’s put in there, the IP address, the configuration, and everything. If something gets broke and so forth or you have to replace it, you pull the memory module out, put the new terminal or interface module in, plug in the memory module, cycle the power, and it’s up and running. All the configurations, the IP address, everything’s already there. And then on the interface module, it does not come with an LED, so you’re required to buy this this, LED right here if you need it for it, and that’s what you use for the interface module. And then, of course, the ribbon cable that goes between the interface module to the terminal block or terminal module and terminal module and so forth come in five meter length and 10 meter length. K. So what’s it provide for you? Well, the benefits are, I’ll I’ll be very blunt. If it’s just one or two buttons on a panel, it won’t be tha

Shawn Tierney meets up with Henrik Pedersen and Jacob Abel to learn about OTee Virtual PLCs in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 252 Show Notes: Special thanks to Henrik Pedersen and Jacob Abel for coming on the show, and to OTee for sponsoring this episode so we could release it “ad free!” To learn about the topics discussed in this episode, checkout the below links: OTee Virtual PLCs website Schedule an OTee demo Connect with Henrik Pedersen Connect with Jacob Abel Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Thank you for tuning back into the automation podcast. Shawn Tierney here from Insights. And this week on the show, I meet up with Henrik Pedersen and Jacob Abel to learn all about virtual PLCs from OTee. That’s o t e e. And, I just thought it was very interesting. So if you guys have ever thought about maybe running virtual PLCs to test some processes out, I think you’ll really enjoy this. With that said, I wanna welcome to the show for the very first time, Hendrik and Jacob. Guys, before we jump into your presentation and learn more about what you do, could you first introduce yourself to our audience? Henrik Pedersen (OTee): Yeah. Sweetly. So my name is Hendrik. I am the cofounder, COO, OT, a new industrial automation company, that, we’re really glad to present here today. I have a background from ABB. I worked eleven years at ABB. In terms of education, I have an engineering degree and a master degree in industrial economics. And, yeah, I’m I’m excited to be here. Thanks, Rom. And I’ll pass it over to Jake. Jacob Abel (Edgenaut): I’m, Jacob Abel. I’m the principal automation engineer at Edgnot. EdgeNaught is a systems integrator focusing on edge computing and virtual PLCs. My background is in mechanical engineering, and I’m a professional control systems engineer, and I have thirteen years experience in the machine building side of industrial automation, specifically in oil and gas making flow separators. And I’ll hand it back to Henrik here. Henrik Pedersen (OTee): K. Great. So OT, we are a a new industrial automation company, the new kid on the block, if you will. We’re a start up. So, we only started, about three years ago now. And, we focus solely on virtual PLCs and and the data architectures allow you to integrate virtual PLCs in in operations. And, you know, some of the listeners will be very familiar with this first, thing I’m gonna say, but I think it’s valuable to just take a take a little bit step back and and remember what has happened in in history when when it comes to to IT and OT and, and and what really what really happened with that split. Right? So it was probably around the ‘9 you know, around nineteen nineties where the the the domain computer science were really split into these two domains here, the IT and OT. And, and that, that was, that was kind of natural that that happened because we got on the, on the IT side of things, we got Internet, we got open protocols and, you know, we had the personal computers and innovation could truly flourish on the IT side. But whereas on the OT side, we were we were kind of stuck still in the proprietary, hardware software lock in situation. And and that has that has really not been solved. Right? That that that is still kind of the the situation today. And it this is what this is obviously what also, brought me personally to to really got really super motivated to solve this problem and and really dive deep into it. And I experienced this firsthand with with my role in NAD and, how how extremely locked we are at creating new solutions and new innovation on the OT side. So so we’re basically a company that wants to to truly open up the the the innovation in this space and and make it possible to adopt anything new and new solutions, that that sits above the PLC and and, you know, that integrate effectively to to the controller. So I I have this this, you know, this slide that kind of illustrates this point with with some some, you know, historical events or or at least some some some big shifts that has happened. And, Aurene mentioned a shift in nineteen nineties. And it wasn’t actually until ’20, 2006 that Gartner coined this term OT, to explain the difference really what what has happened. And and, you know, as we know, IT has just boomed with innovation since since the nineties and OT is, is, is slowly, slowly incrementally getting better, but it’s still, it’s still the innovation pace is really not, not fast. So, this is also, of course, illustrated with all the new developments in in GenAI and AgenTic AI, MCP, and things like that that is kinda booming on on the IT side of things. And and and yeah. So, but we do believe that there is actually something happening right now. And and we have data that they’re gonna show for for that. Like, the the large incumbents are now working on this as well, like virtual PLCs, software defined automation and all kinds of exciting things going on on the OT side. So we do believe that that we will see, we will see a shift, a true big shift on the OT side in terms of innovation, really the speed in which we can, we can improve and adopt new solutions on the OT side. And this is kind of exemplified by, like, what what is the endgame here? Like, you could say that the endgame could be that IT and OT once once again becomes the same high paced innovation domain. Right. But then we need to solve those underlying problems, the infrastructural problems that are still so persistent on the OT side of things. The fine point of this slide is to just illustrate what’s happening right now. It’s like cloud solutions for control is actually happening. Virtual PLC, software based automation, AI is happening all at once. And we see it with the big suppliers and and also the exciting startups that’s coming into this space. So I think there’s there’s lots of great excitement now that we can we can expect from the OT side, in in next few years. Shawn Tierney (Host): Yeah. You know, I wanna just, just for those listening, add a little, context here. If we look at 1980, why was that so important? Why is this on the chart? And if you think about it, right, we got networks like Modbus and, Data Highway in nineteen seventy eight, seventy nine, eighty. We also got Ethernet at that time as well. And so we had on the plant floor field buses for our controls, but in the offices, people were going to Ethernet. And then when we started seeing the birth of the public Internet, right, we’re talking about in the nineties, people who are working on the plant floor, they were like, no. Don’t let the whole world access by plant floor network. And so I think that’s where we saw the initial the the divide, you know, was 1980. It was a physical divide, just physically different topologies. Right? Different needs. Right? And then and and as the Internet came out in the early nineties, it was it was now like, hey. We need to keep us safe. We know there’s something called hackers on the Internet. And and I think that’s why, as you’re saying in 2006, when Gartner, you know, coined OT, we were seeing that there was this hesitant to bring the two together because of the different viewpoints and the the different needs of both systems. So I think it’s very interesting. I know you listeners, you can’t see this, but I kinda want to go back through that and kinda give some context to those early years. And and, you know, like Henrik says, you know, now that we’re past all that, now that we’re using Ethernet on the plant floor everywhere, right, almost everywhere, on all new systems, definitely, that that becomes the right now on this on the today on the, on the chart. And I’ll turn it back to you, Henrik. Henrik Pedersen (OTee): Yeah. I’ll search that. I just wanna echo that as I think that there are really good reasons for why this has happened. Like, the there has you could argue that innovation could flourish on the IT side because there was less critical systems, right, less, more, you know, you can do to fail fast and you can do, you can test out things on a different level. And so so there’s really lots of good reasons for why this has happened. We do believe that right now there is some really excitement around innovation, the OT side of things and and this pent up kind of, I wouldn’t call it frustration, but this pent up potential, I think is the right word, is is can be kind of unleashed in our industry for for the next, next decade. So so we are like this is really one of the key motivators for me personally. It’s, like, I truly believe there’s something truly big going on right now. And and I I do I do encourage everyone, everyone listening, like, get in get in on this. Like, this is happening. And, you know, be an entrepreneur as well. Like, build your company, build and, you know, create something new and exciting in this space. I think I think this is this is a time that there hasn’t been a better time to create a new new technology company or a new service company in this space. So this this, this is something at least that motivates me personally a lot. So let me move over to kind of what we do. I mentioned I mentioned that we focus solely on the virtual PLC. This this is now presented in the slide for those that are listening as a as a box inside a open hardware. We can deploy a virtual PLC on any, ARM thirty two thirty two and and sixty four bit processor and x eighty six sixty four bit with the Linux kernel. So so there are lots of great, options to choose from on the hardware side. And and, and yeah. So you can obviously when you have a Virtual PLC you can think of it new in terms of your system architecture. You could for ins

Shawn Tierney meets up with Ivan Spronk of Siemens to learn about the SINAMICS G220 Clean Power Drive in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 251 Show Notes: Special thanks to Ivan Spronk of Siemens for coming on the show, and to Siemens for sponsoring this episode so we could release it “ad free!” To learn about the topics discussed in this episode, checkout the below links: White Paper – Drives Harmonics – Siemens US SINAMICS G220 Website SINAMICS G220 Catalog Siemens Product Configurator (SPC) for quick part number selection and access to data sheets and CAD files Siemens energy savings calculator, SinaSave  Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Thank you for tuning back into the automation podcast. My name is Shawn Tierney from Insights and Automation. And this week, I meet up with Iren Sprock from Siemens to learn all about their g two twenty clean power drive. I also wanna thank Siemens for sponsoring this episode so I can bring it to you completely ad free. So with that said, I wanna welcome back to the show Ivan from Siemens to talk about VFDs. And, this is something we’ve been wanting to talk about for a while. But before you jump into your presentation, Ivan, could you introduce yourself to our audience for those who maybe didn’t catch your last appearance? Ivan Spronk (Siemens): Thanks a lot for just having me, back to the show here. I got a slide up here that introduces myself. I’m the product manager for the Synamix variable frequency drives for Siemens here in The US. So, yeah, happy to be back on your show. And what I would, like to talk to you about and discuss with you is our latest variable frequency drive. It’s the g two twenty and specifically the clean power drive. This is a best in class solution for a grid friendly power quality when using variable frequency drives. So Shawn, you audience may be wondering why we should discuss power grids and variable frequency drives, but I’ll just say if you’ve been around variable frequency drives or VFDs as I’ll refer to them, you’ve likely had conversations or heard something about VFDs creating or generating harmonics on the power grid. Shawn Tierney (Host): Oh, yeah. Yeah. Ivan Spronk (Siemens): Yeah. Or maybe you’ve, you know, someone in the audience has been involved in a situation where harmonic current and associated voltage distortion on your plants electrical grid were causing overheating on transformers and cabling or potentially causing circuit breakers to trip their fuses to open. Or maybe you’re just an engineer looking to select and specify a variable frequency drive and you may need to answer some questions about harmonics that typical VFDs generate. You can relate to any of those or if you’re just interested to know more about this topic, we’ll invite you to stay tuned here for the next thirty five to forty minutes for discussion on power quality and VFDs. So, Shawn, I’d like to just ask you, have you heard anything about the power grid lately? Shawn Tierney (Host): Well, yes. I’ve heard lots about the power grid. I know that this is more and more becoming a big issue because when you have a lot of VFDs producing all kinds of harmonics, that can cause lots of problems like the ones you just mentioned. But, also, the utilities are starting to to see this and saying, why are we putting up with this? So aside from the power grid needing to be hardened against all kinds of things, everything from EMTs to, you know, just, you know, Yahoo’s shooting transformers in the middle of nowhere. This has been a, I think, a big and growing issue. That’s why I’m glad that you’re on the talk about this because in the preshow, we just really I really got a sense of how important this was, you know, in 2025 and going into 2026. Ivan Spronk (Siemens): Lots of conversations about the grid and really how the grid electrical grid is being stretched. And with all of the, you know, data centers being built, you know, lots of conversations about how power is gonna be supplied with those. In other words, I think for maybe the first time in twenty five to thirty years, they’re anticipating our usage and power requirements going up. So that’s why I think all these utilities and plant operators are interested in the grid. So some reasons to discuss then the power grid and variable frequency drives is variable frequency drives very useful for motor control, but left unchecked, they can introduce several power quality issues. Harmonics, as you can see on the screen here, typical VFDs use rectifiers that generate nonlinear currents that also distort the voltage waveform and these harmonics can propagate through the electrical grid. And, you know, with that voltage waveform potentially affecting other equipment or you know at worst case other utility customers. These voltage fluctuations can lead to flicker in lighting and perhaps even take other sensitive devices offline. Typical VFDs some of them can negatively impact power factor. Again, something that’s of interest to utilities and plant operators. And just you know there could be some resonant frequencies set up that may interfere with other things. So those are all things that yeah, harmonics, and you know, the voltage fluctuation, things that are unfavorable I’ll say. And what I’d like to do here Shawn is just gonna introduce, you know, what I want to tell you is we have a very unique product here in the SINAMICS g two twenty clean power drive. Three advantages of this product we’ll wanna talk about here through through the course of this podcast. One is the clean power technology. So you can see total harmonic current distortion is well under the strictest harmonic standards there at less than 2%. It delivers near unity power factor under almost any load conditions. And I’ll just say, you know, there has been technologies out there that have been able to produce, you know, those two attributes of of, you know, low current harmonic distortion and near unity power factor. But what’s most unique about, this product we’re that we’re launching here is the compact space saving design, and it is the smallest low harmonics drive in the market. And also available, it’s all self contained, so there’s nothing extra to install. It’s all in one footprint. And I’ll give you an example here. This product is released up to a through 150 horsepower now. By the end of the year we’ll have it released up through 200 horsepower. So this is a relatively new product on the market. But that 200 horsepower drive imagine this Shawn less than three feet tall, less than 12 inches wide, and about 14 inches deep. That’s a 200 horsepower drive, that will guarantee these, things I’ve got got here with low distortion and near unity power factor. Shawn Tierney (Host): You know, that’s not something I would have thought of is that these clean drives are more clean power drives are typically larger than their standard cousins. And so the fact that you’ve been able to get these smaller and closer to the sizes of the standard drive is pretty impressive. Ivan Spronk (Siemens): You’re quite we we’d like to think so. Let’s dig into, you know, first of all, if, you know, I I said variable frequency drives or typical very free frequency drives can generate harmonics. So why why would people wanna use VFDs? Turns out variable frequency drives are really good at two things. One, saving energy, and two, improving processes. So just, you know, kind of as a reminder, why do people wanna use variable frequency drives? Just a reminder. Yeah. Half the world’s electricity is used by motors operating pumps and fans and compressors. And just as a reminder, Shawn, if you’ve got a 20 horsepower motor operating and I just use twelve hours a day, two sixty five days a year, I used average commercial power rate of 12¢ a kilowatt hour, that electric motor is gonna cost you running across the line around $5,500. If I operate that motor with a VFD and I’ve got opportunity to adjust the speed, you know, based on demand, electricity cost is half of it. So $2,500 And that even gets more grows your savings grow if I consider a 100 horsepower motor operating twelve hours a day, two fifty days a year, again, with that same kilowatt hour. You know, that running that electric motor across the line is gonna cost you, you know, I’ve got on the screen here $28,000. I’ve got the opportunity to adjust speed and control speed as I do with the VFD, and the application can, of course, doesn’t have to be run at full speed. You know, just typical savings again is gonna it’s gonna cost you less than half to run that electric motor. So I like to put those numbers in front of people, Shawn, because I think people lose sight of how much it costs to run an electric motor. So any thoughts on that? Shawn Tierney (Host): Yeah. You know, when I first got in this industry back in ’90, this was big. This was talked about all the time. They were like, if you get a fan or pump and you don’t have a VFD on it, you’re just wasting money. And and and to some extent too soft status. But the point being that, you know, if the way you drove your car was you just put the pedal to the metal everywhere you went, you could just realize that’s not gonna be very efficient, you know, fuel wise. And so, you know, putting aside the process thing, because many processes, you can’t just do a cross line starter. Right? It would be great for the process, but, typically, fans and and pumps, I mean, the the amount of savings is tremendous. And I know for a very long time, this was, you know, it was up there with, lighting, up upgrading your lighting in your plant. You’re just installing VFDs or upgrading VFDs f

Shawn Tierney meets up with Michael Warren of Wieland Electric to learn about the Samos PRO MOTION Safety Controller in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 249 Show Notes: Special thanks to Michael Warren for coming on the show, and to Wieland Electric for sponsoring this episode so we could release it “ad free!” To learn about the topics discussed in this episode, checkout the below links: SAMOS® PRO Safety Motion Controller Safety Products Free Download of Samos Plan6 Programming Software Safety Training – Become a Safety Expert! Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): coming soon Until next time, Peace ✌️  If you enjoyed this content, please give it a Like, and consider Sharing a link to it as that is the best way for us to grow our audience, which in turn allows us to produce more content 🙂 Shawn M TierneyTechnology Enthusiast & Content Creator Support our work and gain access to hundreds members only articles and videos by becoming a member at The Automation Blog or on YouTube. You’ll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com. (10 views)

Shawn Tierney meets up with Gerry Abbey, Gavin Schalliol, and Kaitlin Lockridge of Copia Automation to learn about the new AI features added to DeviceLink, as well as review the new 2025 Industrial DevOps survey results and report in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 249 Show Notes: Special thanks Gerry, Gavin, and Kaitlin for coming on the show, and to Copia for sponsoring this episode so we could release it “ad free!” To learn about the topics discussed in this episode, checkout the below links: Second Annual State of Industrial DevOps Report Download Copia Demo Request Streamlining Cyber Insurance and Recovery with Industrial DevOps Ransomware Ready Playbook for OT Amazon Uses Copia to Connect 1000+ PLCs across 35+ Sites Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): coming soon Until next time, Peace ✌️  If you enjoyed this content, please give it a Like, and consider Sharing a link to it as that is the best way for us to grow our audience, which in turn allows us to produce more content 🙂 Shawn M TierneyTechnology Enthusiast & Content Creator Support our work and gain access to hundreds members only articles and videos by becoming a member at The Automation Blog or on YouTube. You’ll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com. (12 views)

Shawn Tierney meets up with Connor Mason of Software Toolbox to learn their company, products, as well as see a demo of their products in action in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 248 Show Notes: Special thanks to Software Toolbox for sponsoring this episode so we could release it “ad free!” To learn about Software Toolbox please checkout the below links: TOP Server Cogent DataHub Industries Case studies Technical blogs Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back to the automation podcast. My name is Shawn Tierney with Insights and Automation, and I wanna thank you for tuning back in this week. Now this week on the show, I meet up with Connor Mason from Software Toolbox, who gives us an overview of their product suite, and then he gives us a demo at the end. And even if you’re listening, I think you’re gonna find the demo interesting because Connor does a great job of talking through what he’s doing on the screen. With that said, let’s go ahead and jump into this week’s episode with Connor Mason from Software Toolbox. I wanna welcome Connor from Software Toolbox to the show. Connor, it’s really exciting to have you. It’s just a lot of fun talking to your team as we prepared for this, and, I’m really looking forward to because I just know in your company over the years, you guys have so many great solutions that I really just wanna thank you for coming on the show. And before you jump into talking about products and technologies Yeah. Could you first tell us just a little bit about yourself? Connor Mason (Guest): Absolutely. Thanks, Shawn, for having us on. Definitely a pleasure to be a part of this environment. So my name is Connor Mason. Again, I’m with Software Toolbox. We’ve been around for quite a while. So we’ll get into some of that history as well before we get into all the the fun technical things. But, you know, I’ve worked a lot with the variety of OT and IT projects that are ongoing at this point. I’ve come up through our support side. It’s definitely where we grow a lot of our technical skills. It’s a big portion of our company. We’ll get that into that a little more. Currently a technical application consultant lead. So like I said, I I help run our support team, help with these large solutions based projects and consultations, to find what’s what’s best for you guys out there. There’s a lot of different things that in our in our industry is new, exciting. It’s fast paced. Definitely keeps me busy. My background was actually in data analytics. I did not come through engineering, did not come through the automation, trainings at all. So this is a whole new world for me about five years ago, and I’ve learned a lot, and I really enjoyed it. So, I really appreciate your time having us on here, Shawn Tierney (Host): Shawn. Well, I appreciate you coming on. I’m looking forward to what you’re gonna show us today. I had a the audience should know I had a little preview of what they were gonna show, so I’m looking forward to it. Connor Mason (Guest): Awesome. Well, let’s jump right into it then. So like I said, we’re here at Software Toolbox, kinda have this ongoing logo and and just word map of connect everything, and that’s really where we lie. Some people have called us data plumbers in the past. It’s all these different connections where you have something, maybe legacy or something new, you need to get into another system. Well, how do you connect all those different points to it? And, you know, throughout all these projects we worked on, there’s always something unique in those different projects. And we try to work in between those unique areas and in between all these different integrations and be something that people can come to as an expert, have those high level discussions, find something that works for them at a cost effective solution. So outside of just, you know, products that we offer, we also have a lot of just knowledge in the industry, and we wanna share that. You’ll kinda see along here, there are some product names as well that you might recognize. Our top server and OmniServer, we’ll be talking about LOPA as well. It’s been around in the industry for, you know, decades at this point. And also our symbol factory might be something you you may have heard in other products, that they actually utilize themselves for HMI and and SCADA graphics. That is that is our product. So you may have interacted it with us without even knowing it, and I hope we get to kind of talk more about things that we do. So before we jump into all the fun technical things as well, I kind of want to talk about just the overall software toolbox experience as we call it. We’re we’re more than just someone that wants to sell you a product. We we really do work with, the idea of solutions. How do we provide you value and solve the problems that you are facing as the person that’s actually working out there on the field, on those operation lines, and making things as well. And that’s really our big priority is providing a high level of knowledge, variety of the things we can work with, and then also the support. It’s very dear to me coming through the the support team is still working, you know, day to day throughout that software toolbox, and it’s something that has been ingrained into our heritage. Next year will be thirty years of software toolbox in 2026. So we’re established in 1996. Through those thirty years, we have committed to supporting the people that we work with. And I I I can just tell you that that entire motto lives throughout everyone that’s here. So from that, over 97% of the customers that we interact with through support say they had an awesome or great experience. Having someone that you can call that understands the products you’re working with, understands the environment you’re working in, understands the priority of certain things. If you ever have a plant shut down, we know how stressful that is. Those are things that we work through and help people throughout. So this really is the core pillars of Software Toolbox and who we are, beyond just the products, and and I really think this is something unique that we have continued to grow and stand upon for those thirty years. So jumping right into some of the industry challenges we’ve been seeing over the past few years. This is also a fun one for me, talking about data analytics and tying these things together. In my prior life and education, I worked with just tons of data, and I never fully knew where it might have come from, why it was such a mess, who structured it that way, but it’s my job to get some insights out of that. And knowing what the data actually was and why it matters is a big part of actually getting value. So if you have dirty data, if you have data that’s just clustered, it’s in silos, it’s very often you’re not gonna get much value out of it. This was a study that we found in 2024, from Garner Research, And it said that, based on the question that business were asked, were there any top strategic priorities for your data analytics functions in 2024? And almost 50%, it’s right at ’49, said that they wanted to improve data quality, and that was a strategic priority. This is about half the industry is just talking about data quality, and it’s exactly because of those reasons I said in my prior life gave me a headache, to look at all these different things that I don’t even know where they became from or or why they were so different. And the person that made that may have been gone may not have the contacts, and making that from the person that implemented things to the people that are making decisions, is a very big task sometimes. So if we can create a better pipeline of data quality at the beginning, makes those people’s lives a lot easier up front and allows them to get value out of that data a lot quicker. And that’s what businesses need. Shawn Tierney (Host): You know, I wanna just data quality. Right? Mhmm. I think a lot of us, when we think of that, we think of, you know, error error detection. We think of lost connections. We think of, you know, just garbage data coming through. But I I think from an analytical side, there’s a different view on that, you know, in line with what you were just saying. So how do you when you’re talking to somebody about data quality, how do you get them to shift gears and focus in on what you’re talking about and not like a quality connection to the device itself? Connor Mason (Guest): Absolutely. Yeah. We I kinda live in both those worlds now. You know, I I get to see that that connection state. And when you’re operating in real time, that quality is also very important to you. Mhmm. And I kind of use that at the same realm. Think of that when you’re thinking in real time, if you know what’s going on in the operation and where things are running, that’s important to you. That’s the quality that you’re looking for. You have to think beyond just real time. We’re talking about historical data. We’re talking about data that’s been stored for months and years. Think about the quality of that data once it’s made up to that level. Are they gonna understand what was happening around those periods? Are they gonna understand what those tags even are? Are they gonna understand what those conventions that you’ve implemented, to give them insights into this operation. Is that a clear picture? So, yeah, you’re absolutely right. There are two levels to this, and and that is a big part of it. The the real time data and historical, and we’re gonna get some of that into into our demo as well. It it’s a it’s a big area for the business, and the people working in the operations. Sha

Shawn Tierney meets up with Lauton Rushford of Endress+Hauser to learn about new innovations in Coriolis Flowmeter Technology in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 247 Show Notes: Special thanks to Endress+Hauser for sponsoring this episode so we could release it “ad free!” To learn about Endress+Hauser, and Coriolis Flowmeters, checkout the below links: Learn more about Endress+Hauser Learn more about flowmeter products Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back to the automation podcast. Shawn Tierney here from Insights and Automation, and I wanna thank you for tuning back in. This week on the show, I meet up with Lawton Rushford from Endress and Hauser to learn all about the latest innovations in Coriolis flow meters. And I also wanna thank Endress and Hauser for sponsoring this episode so I could bring it to you completely ad free. With that said, if you’re interested in learning about what’s the latest in technology used in Coriolis flow meters, I think you’ll enjoy this episode. I know I did. And with that, let’s go ahead and jump right into this week’s show. I wanna welcome to the show, Lawton from Endress and Hauser. Lawton, it’s great to have you on. This is the first time you’re on the show. We plus, we’ve had your company on before. But, Lawton, if you don’t mind, could you, before we jump into Coriolis flow meters, which is an extremely important technology in our industry, could you first introduce yourself to our audience? Lauton Rushford (E+H): Yeah. Absolutely. Thank you. My name is Lawton Rushford. I am the flow product marketing manager here at Anderson Hauser, based in Greenwood, Indiana, which is about twenty minutes south of Indianapolis, Indiana at our, national headquarters, for Anderson Hauser. I’ve been with Anderson Hauser for seven years now, a whole bunch of different roles, but, for the last three years, I’ve been in this role, a flow marketing manager. Today, I I really wanted to highlight a couple of awesome innovations that we’ve had in Coriolis flow technology, over the last, we’ll see, about year or so, because I think there’s a lot of, use cases and a lot of awesome, insights we can get from from our Coriolis flow meters. And, yeah. So I guess we can we can kick it off. I did wanna highlight Anderson Hauser as the the manufacturer that I work for, and we have a history, a long history of, of innovation. And so I’m gonna kinda highlight that, initially, talk about what sort of portfolio we have currently with our Coriolis flow meters, and then talk about a couple of new cool things that that we have released over the last couple of couple of months. And then finish off with, what we call heartbeat technology. It’s our advanced diagnostic system in all of our flow meters and all of our products across the board. It started with flow. So I think there’s a lot of you cool use cases, and I’ll I’ll highlight a couple of those as well. And then, of course, Shawn is the the audience here. Anytime there’s questions or anything, please feel free to to let me know, and I can I can try and address them as they come up? Shawn Tierney (Host): Sounds good. Yeah. Lauton Rushford (E+H): Awesome. Great. So I guess our first Coriolis meter that we introduced into the market was back in, 1986. So it’s been some time. As you can tell by the the slide here, there’s a lot of different designs of Coriolis flowmeters. There isn’t one right way to do it, but I think that the way that Anderson Houser has approached innovation is is pretty pretty awesome and pretty impressive. Everything from a single tube, design to a dual tube design, dual straight tube design versus a dual bent tube design. There are a lot of different types of Coriolis meters out on the market, and we’ll talk about a couple of, differentiators that we that, Anderson Hauser has on, on some products that we’ve recently released. Shawn Tierney (Host): You know, just by looking at the, the slide here, the one that, like, really attracts my eye is the ProMASS. That’s the one that I I think I’ve seen the most in the field. Lauton Rushford (E+H): Yep. Yep. Shawn Tierney (Host): You know, walking around the different plants, and, that was launched in 1998. So that’s been out for quite some time. So just wanted to throw that out there for those listening. That may be the one you’ve seen the most of as in your in your travels. Lauton Rushford (E+H): Yeah. Yeah. Definitely. There’s a lot of a lot of ProMasses out there. Our endpoint was the first one, but, shortly after that, we released our ProMasses. And we’ve just been you know, we’ve we’ve had a lot of iterations, which I think is also part of the impressive thing in terms of innovation that Anderson Hauser continues to to to, do in terms of research and development on that. And the one that I always think about is is the the one that kinda looks like a UFO. That is our ProMASS X. It’s a high capacity, large diameter, Coriolis meter with four tubes in there. So it’s kind of bent two separate sys systems and then put together in one, large device, and I always I always think that one’s cool because it kinda looks like a like something out of Star Wars or something. Yep. Yep. So, yep, so I I think that’s that’s really, really cool. There’s a lot of new things that we’ve released, and this is, I mean, this is a short timeline of of some of the innovations that we have. But, you know, over the last year or so, we’ve we’ve definitely invested a little bit more, into specific applications, and that kind of leads us into our entire portfolio of Coriolis flow meters. We have 17 different sensors. So that is not a normal thing in the industry. I I think that to some people, it it can be confusing if you’re looking at them all at the same time, a little overwhelming. But I I think it’s really important that I that I kind of talk about this in terms of every application that we look at. We’re not trying to put one flow meter into that application. We’re taking the application and the requirements of that application and designing a device that’s meant for it. So, in certain applications, you may not have to choose between 17 different sensors. You really have probably two or three that you’re trying to to decide between and weigh, both pressure drop, accuracy, density specifications, things like that that that will ultimately give you the the best meter for that application. But we we don’t wanna take a an approach of trying to, cram a a sensor into an application. We would prefer to design the sensor in and meant for certain applications. So it does I guess there’s two questions on here. Why so many sensors? Well, because we wanna design our our sensors for specific applications. There’s a lot of different applications out there. Doesn’t that make it confusing? Well, of course, it makes it a little confusing if you’re looking at it from from the high level 17 different sensors. But, every application that we look at, we’re we’re trying to, there’s a lot of different requirements of of applications in oil and gas versus life sciences, and we wanted to design sensors that fit the market and fit the application that they’re supposed to go into. And in general, all of them work the exact same way. As a as a general rule of thumb, your Coriolis flow meter measurements are mass flow, density, and temperature as a as a starting point. We’ll talk about a couple of features that we’ve started adding to some of our flow meters that that, create more of a multivariable device. Instead of just measuring those three things, we can add viscosity or, we can do other things or concentration, things like that, with the meters. But in general, the mass flow is is using, the phase shift between your inlet and outlet pickup coils and taking that into account to relate it directly to the amount of mass that’s within those tubes. And then similarly, as the tubes are oscillating, a more dense fluid is going to have a lower resonant frequency. And based around resonant frequencies, we can understand how dense the fluid is inside of the, inside of those flow tubes. And then we also have on every single one of our Coriolis flow meters, PT 1,000, temperature probe that’s attached directly to the inside of the, the outside of the tube within the secondary containment, for additional values, additional multivariable, use uses. I mean, for for example, on a on a concentration measurement, really what you’re using is density and temperature in conjunction, to relate that to a concentration. So that’s something that that we would that that would add to the use cases for for a a Coriolis flow meter. And one of the the current biggest innovations that we’ve had recently is with our our ProMaths queue. The ProMaths queue is a a little bit of a different design than some of the other ProMasses that you may have seen on on some previous slides. We actually, have a little bit, longer tube that’s, has a more harsher bend in it. Mhmm. The reason for that is because what we’re trying to do is we’re trying to oscillate these two sensors or these two flow tubes at two at the same frequency, but in two different modes. So in multiple frequencies, at the same time. So, essentially, what we’re doing is our our historic use of a a pro mass meter is kind of in that that top visual where we’re oscillating in one frequency, and one one specific frequency depending on the fluid that’s going through it. And then on the at the bottom, we show an additional mode of oscillation, so an additional frequency that we’re oscillating at that gives us additional information for, specifically challenging applications. So in in in a lot of these c

Shawn takes a look at the ET 200SP line of Distributed I/O from Siemens in Episode 19 of The Automation Show, Season 2. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Show from The Automation Blog: Listen to The Automation Show on The Automation Blog: The Automation Show, Season 2 Episode 19 Show Notes: The links mentioned in the video are listed below: ET 200SP Website ET 200SP Manual Collection Shawn’s Siemens S7 Course Programming Note: Due to scheduling conflicts, episodes 17 & 18 and releasing after episodes 19-2x :-O Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Hey everybody. Welcome back to the show. My name is Shawn Tierney from Insights and Automation. And today, we’re talking e t 200 s p distributed IO from Siemens. Before we go any farther, I do wanna thank Siemens for sending in the samples and for sponsoring this episode so it will be ad free, and that’s as far as it goes. Everything else is my own opinion and thoughts. And, although I do appreciate them making this ad free and sending in the samples because I wanna be able to show them to you if I didn’t have them. And, this is one of the reasons I’m doing this is I just put these hands on demos together for my students who come out to the automation school for hands on training. So I wanted to have something they could bring to their station and program with an s seven twelve hundred or 1,500. And, so I’m creating a bunch of these, and you’ll see more and more of these as the weeks go on. But in any case, I we previously covered a couple on IFM, but now I’m doing the e t 200 s p. So we’ll take a closer look at the hardware in a little bit. But But before we get into the hardware, I did wanna run through some slides that do a great job of explaining what e t 200 s p I o is. And, again, I call it distributed IO, not remote IO because here in America, most of us know there is a remote IO product from Rockwell Automation that is trademarked, Rockwell. So we don’t wanna confuse people by using the term remote IO when possible. So let’s go ahead and go to the slide deck now. And, the first slide is and, again, these this is a slightly of a couple three year old slide deck from Siemens that we’re gonna be going through. And, you know, the first thing is, hey. E t 200 s p and e t 200 m p I o or I p 20 in cabinet I o. They’re not on machine or machine mount IO. And, of course, the e t 200 MP is the full size IO that’s about the same size as the 1,500, whereas the SP is the smaller. They’re like the slice IO you see from all the different vendors. A matter of fact, a couple of big vendors are coming out with new IO this fall or have already come out with it, and we’ll be covering those as well in the coming weeks. But today, we’re focusing on e t 200 s p. And so I wanted to, talk about, you know, this is a marketing slide that Siemens puts in their presentations, and it makes sense. All the vendors wanna have IO for all the different applications, and Siemens is no different. And, actually, they got some stuff that other vendors don’t have. But I’m gonna go right beyond this one and jump right into, you know, the main selling points of this product line where it’s compact, it’s fast, it’s any of NG efficient, it’s easy to wire, and I can attest to that having done three, four hundred wires here. It was very easy to wire. I really liked it. They say it has a great environmental coverage. There actually is, some extreme modules. We’ll talk about that towards the end. And then built in diagnostics. Again, depending if you buy the high function and standard or basic modules, right, will depend on what kinda diagnostics you get. In any case, here is what it looks like now. The coloring of this slide, I think that the pictures colors the gray is a little lighter, almost it’s almost like a light green. It’s darker in person as we saw. Let me switch over here. As you can see here. So, I don’t know what’s going on with that, but one of the things you do see on this slide is, one of the first things you’ll notice is a fail safe module, so safety modules. So, yes, you can mix standard and fail safe modules in the same rack or same lineup. The other thing you’ll notice is it’s compact like most of the Slice I o that’s out there. Energy efficient ruggedness, there is an extreme version of this available. Intelligent, you can get high functionality modules. Right? Push in terminals, which I really liked, very easy to use, tool free connections. Of course, if you’d put a wire in the wrong place, which happened to me once or twice out of 400 wires, you can use a screwdriver and get it out really quick, and then, reduced parts of variance. So that’s their marketing on this product line, but I also wanna call attention all the different ways you can actually mark up the products. You can put labels in the front, right in the front of the module itself. You can put labels on top and on the back as well. So a lot of different labeling options is also a color coding you can put over the terminals as well. We’ll see that a little bit later. In any case, this is the physically how it goes together. So first of all, it doesn’t you they don’t all just slide together like tongue and groove. You do have to put them on the DIN rail and slide them into each other from right to left. So keep that in mind. Okay. And we always start the leftmost part is what we call an interface module. And so think of that if you’re a Rockwell guy, that’s your adapter. Okay? Now the interface module, most of these take a bus adapter. In other words, you can choose copper or you can choose fiber, or you can choose copper and fiber. And I love this design because, well, I’m sure it adds a little cost to the product. Being able to swap out copper for fiber if you need to or do one copper one fiber if you need to, I think it’s a great idea. That kind of flexibility is great. Now there is a low cost interface module that has that bus adapter built in, but in any case, most of them, as you’ll see, what was what I’ll show you here on the workbench, it’s module. You choose the one you want and this basic and advanced and we’ll take a look at all those. Then you have the bases and the IO modules and we’ll look at this in real time here on the workbench in a moment, but you can see here the basis of what the IO modules plug into. If you look there on the the fourth item there, it’s just a base module without the IO. And, that’s what clips onto the DIN rail and slides together, and then we stick our IO modules in. Also, share the keying. A lot of people leave that out, but I think it’s pretty cool what they do there. And at the very end, they have something called a server module. The name for this, I’m thinking of servers like a computer server. So I don’t know what happened with the translation there, but it’s like an end cap. If you’re a Rockwell person, it’s like an end cap. You gotta have that at the end. It doesn’t really serve up anything, but, in any case, you gotta have it. So in any case, then you can see kinda how it’s laid out there. Let’s go ahead and go to the next slide here. And, these are all the different type of interface modules they have. So the very basic one, right, if you needed a low cost drop of IO, it only does up to 12 modules, but, you know, it’s an all in one unit with two Ethernet ports built in, and you can use all the modules with it except for safety modules. K. So that’s important to know. Then we have the standard interface modules, which do up to 32 modules. Right? You can use safety with them. You can actually expand them to e t 200 a l if you needed to have some, on machine products or machine mount I o. I’ll show you the a l in a future video. We’re gonna cover that separately. And you can hot swap any single module at a time, which is very cool. And then, of course, if we go to the high featured, we get up to 64 modules. You can multi hot swap, multiple modules. You can actually set it for asynchronous mode so you can get the speeds up to two hundred fifty microseconds. So it’s, very cool there. And you can see the other options there including the CPU, which we will cover. That’ll probably be next week, though. Alright. So, one of the cool features they have is this was new at the time of this, you know, two, three years ago of this presentation is they added a, a unit that actually could use three Ethernet ports. So why would you do that? Well, think of it. Right? You maybe you’re daisy chaining from one interface module to the next and you have a station where you either need a bulkhead connector so you can program from or you have an HMI. You need that third connection. Right? And so this allows you to have three connections. Now the downside of this is you actually have four connections, but you can only use three and I’ll show you what I mean here. Let’s go back to the overhead, and I actually have that module right here. Thank you, Siemens, for sending him in. And you can see I have my two bus adapters, but I can only use three of the four. Okay? So it’s it’s just a limitation. And, you know, I don’t really know why they’re limited to that. I’m sure there’s a reason. I was thinking about that earlier. It’s like, maybe they wanted to prevent this or that or the other thing, but in any case, it’s still cool. It’s so much cheaper than buying a switch and putting it in that place. Well, in most cases, it would be. Right? There’s also the optional, grooves here. Let me switch back. There’s also optional grooves here. I don’t know if you can see them very well. We’ll zoom in later. But that is for, strain relief, if you need to have that as well. You can see those plastic pieces go in, and then you can, you know, zip tie your cables right to them. So very interesting new product there. And then these are all of the different, bus adapters. So

Shawn Tierney meets up with Michael Bowne of PI to learn what IO-Link is, how it works, and when to use it in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 246 Show Notes: To learn about our online and in-person training courses please visit TheAutomationSchool.com. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Thank you for tuning back in to the automation podcast. My name is Shawn Tierney from Insights in Automation. And this week on the show, we have a special guest, somebody who hasn’t been on in four years. We have Michael Bone from PI. They’re the folks who manage technologies like PROFINET and IO Link. And Michael’s come on this week to talk specifically about IO Link. We’re gonna talk about what it is. We’re gonna talk about when you should use it, and we’re gonna talk about the technical details of IO Link, like, all the things, like, engineering minds like to know about. So I think you guys are gonna enjoy this. It took about two to three hours to edit this one, and I really enjoyed going back through it. You know, we recorded it, I think, four weeks ago. So I hadn’t seen it in four weeks, but I really did enjoy it. I really think you guys will enjoy it too. And that brings up another point. Organizations like PI and ISA and other organizations, they’re not vendors. They don’t sell stuff. Right? And so this episode is not sponsored by a vendor. And, you know, as I was going through it yesterday, I was like, you know, there’s a lot of great slides in here. I wanna share it with the public. So I’ve decided to sponsor this episode myself, and I’ll use this as an opportunity to tell you a little bit about my company and the automation blog, the automation school, and the content I have planned to release this fall, including content on these products right here, all focused on IO Link. And I just actually did a live stream with these, products in front of me. I’ll be doing more tomorrow, and I’ll be adding lessons to my, courses as well on these products. So in any case, but before we get to that, let’s go ahead and jump right into the show and hear from Michael and learn all about IO Link. I wanna welcome back Michael to the show. It has been four years. He was last on in podcast 76, back in September 2021. So just going on four years. Michael, thank you for coming back on the show. If you could, a lot of people may not remember four years ago. Mhmm. So before we jump into your presentation, which which I am so excited about talking about IO Link again. But before we jump into that, could you please tell me a little bit about yourself and a little Michael Bowne (PI): bit about PI? Yeah. Sure. First of all, my pleasure, to be back on on the podcast. It was a lot, a lot of fun. I remember that back in in 2021, and, I’m glad to be be back doing it again. I started with PI North America in 2011 as the technical marketing director. And since 2016, I’ve been the executive director running the show and chairman of the board since last year. I, have the, let’s say, pleasure to serve as the deputy chairman of PI on a global scale since 2015, and I come from a prior to working for PI, I worked for a sensor manufacturer who had some interfaces on there that that brought me an introduct to to Profibus and Profinet. And before that, I studied, physics and and math at at Penn State University. Just, really quick for those. I’m I’m sure many of you are familiar with with PI, but, it was started in the late eighties. Half a dozen companies and universities got together, and they wrote the PROFIBUS spec, and that evolved into the into into PROFIBUS DP and PROFIBUS PA for process automation in the early two thousands. PROFINET came under the umbrella. And the reason I bring all this up is because there are some newer technologies under our umbrella that I I think the audience might wanna know about. Of course, EyeLink is is the one that we’ll talk about today, and that was in 02/2009. But there are some others like Umlocks, which is a location tracking standard. There’s one called MTP, module type package, NOAA, NAMR open architecture, also under our umbrella. And, basically, what we do is promote, maintain, write the specs, turn them into standards, and the work on those specs is done in working groups, which are staffed by volunteers, engineers from member companies. They donate their time to to develop the specs, for these technologies we have under our umbrella. And we’re a little bit unique in that we’re decentralized. So we have competence centers and test labs and training centers located throughout the world. It’s not all just in one headquarter kind of place, and they’re all independent. But they have a contract or quality of services agreement with PI that says, hey. If you have a question about the technologies, go to a competent center. If you want further training, go to a training center. If you want to to test the device, go to a test lab. And then they are all working with regional PI associations of which we PI North America is one of them. We were founded in 1994 by a guy by the name of Mike Bryant. At that time, we were called Probibus Trade Organization. And we are the and now I didn’t come up with this this name. We are the North American Rio League. This is a an IO Link designation, a regional IO Link interest group, which means that we have a a separate contract and and quality of services agreement with the IO Link community to to promote and and work with members, specifically for IO Link here in in North America. And we’re nonprofit, member supported. I got nothing. So you’re talking about products and and and stuff at the beginning. I got nothing to sell today. We’re we’re working solely on on technology. Shawn Tierney (Host): You know, I do wanna throw out there, though, you have a great update every month about all the new products that fall in the buckets of IO Link, PROFINET, PROFIBUS, and a lot of those new products across our IO Link. So while they may not have products of their own, they do keep the, industry up to date on who’s joining up and signing up, for these new these you know, the jump on board and release new products that, that, you know, meet these specifications. And you know what? Maybe you’re not using PROFINET because you’re using brand x or y. You still probably use an IO Link. So Oh, that’s for sure. Very interesting very interesting updates that you publish every month and, as a blog. And, I know when I was doing the news for a couple years, I would always, go to your site to look for new updates. Michael Bowne (PI): Cool. Yeah. Yeah. I guess, I got a slide on that at the end, but the the you’re referring to the, the PROFINews. Shawn Tierney (Host): Yes. The PROFINews. Yeah. Michael Bowne (PI): Yeah. That’s a that’s that’s been a baby and a labor of love, for a while now. And and, oh, man, it’s it’s it’s incredible because every month, the most when we track this kind of stuff, obviously, the most popular article is the new products. Well, because that’s what, right, that’s what people want is the stuff they can buy, the stuff they can use. Yeah. Yeah. That’s and we got another one coming out next week, and every month, we we push that out, and it’s always half a dozen or a dozen new products, half of which are are IO Link. I mean, it’s just growing like crazy. Shawn Tierney (Host): Yeah. And you guys have had some good articles. I think you had a great series, and I’m now I’m stretching it. So stretching the old memory here. I thought you had a great series on on, MTP, which I really enjoyed. Did did I remember that correctly? Michael Bowne (PI): Yeah. We we try and, you know, we try and get some editorial content in there. It’s it calls it falls into, like, three main buckets. What’s new products? What are new trainings and events that are coming up? And then and then some editorial content. I think I think what we’re driving at is I think we need to do maybe an MTP podcast here at some point in the down the road. Shawn Tierney (Host): Probably. Yeah. Down the road. Definitely. Definitely. I I’m still you know, I still have a very casual understanding of it. But, let me throw it back to you because I kinda jumped in and interrupted your your your, update. Michael Bowne (PI): No. It’s good. It saves it saves us at the end when when that slide, we can just just jump over it. Now we’ve we’ve got it covered, and it’s and it’s an and it’s an important one. But you kinda you kinda gave me a nice lead into the to the next one, which talks about, the Ireland community. And I’ll start from the bottom, work my way up as being fieldbus independent. Shawn Tierney (Host): I just wanna break in here for a moment and thank you folks in the audience who’ve signed up for my membership program. Really, really appreciate you all. Eighteen months ago, after reviewing ten plus years of being on YouTube, you know, it was pretty obvious that there’s no real revenue on YouTube. I mean, it comes in at maybe 1% of my monthly expenses. And so that ad revenue there is just not something to rely on going forward because it’s not something that’s been reliable in the past. And so I set up the membership program both on YouTube and at the automationblog.com. And I wanna thank all of you who signed up. I, we have a $5 tier, which I know most people sign up at, and then we have a couple other higher tiers. And so I just wanted to thank you all for doing that. You are actually the membership program’s probably 3% of my monthly, revenue. And so that’s, you know, one or two times more, than, what the YouTube revenue was. So thank you all for that. And I hope that, some of you who are not part of the membership program wi

Shawn Tierney meets up with Ashley Weckwerth of ISA to learn all about the OT Cybersecurity Summit in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Note: This episode was not sponsored so the video edition is a “member only” perk. The below audio edition (also available on major podcasting platforms) is available to the public and supported by ads. To learn more about our membership/supporter options and benefits, click here. Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 245 Show Notes: To learn about our online and in-person training courses please visit TheAutomationSchool.com. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back. My name is Shawn Tierney from Insights and Automation, and I wanna thank you for tuning back in to this episode of the automation podcast. This week on the show, I have Ashley Weckworth from ISA to talk about the OT cybersecurity summit they just held over in Europe in Brussels, and, very interesting conversation about OT cybersecurity. In addition to that, I had a couple announcements. First off, I wanted to let you know that I have rebooted the automation news podcast, and I renamed it Automation Tech Talk. And I’m trying to do a show at least three or four times a week at lunchtime. So if you’re not already subscribed to the old automation news podcast, you should be able to find it now as Automation Tech Talk. And, I’m just trying to spend ten to twenty minutes every lunch trying to share some knowledge that I have with the community. I also wanna mention that if you are a listener, I’m running a special 20% off, sale on my courses over at the automationschool.com. You will not see that there. It’s only for those listening. And I know most of you are already automation experts, so you don’t need to take these courses. So, really, this would be something you would pass on to the people who work for you or people you know who need to get up to speed on whether they need an introductory PLC course, so they need to get up to speed on ControlLogix, CompactLogix, s seven twelve hundred and fifteen hundred, PanelView plus, USC, and so on. So in any case, to get that discount, that 20% off any course or bundle of courses at $99 or more, All you have to do is send me the email address of the person who wants the discount. And, of course, we do do, group enrollment with, we’ve done it with a lot of Fortune 500 companies. Actually, I got a new order that just came in I gotta process. But, when we do a group enrollment, you you enroll, like, several people at your shop, and then I enroll them all at once, and you get a discount a quantity discount and all that. So in any case, if you have any questions about that, just go to the automationschool.com. All my contact info is at the very top, my voice mail, my email. You can even fill in a form there or book a meeting with me. But, please let me know if you know anybody who needs training. Even if you just want me to reach out to them to see if I can help them with their training needs, please let me know over there. And with that, let’s go ahead and jump into this week’s episode of the automation podcast. And, Ashley, I know this is your first time on the show. So before we jump into the summary of what what what this OT cybersecurity summit is and what it was all about and the highlights and all that good stuff, before we even get into that, could you tell the audience a little bit about yourself? Ashley Weckwerth (ISA): Yeah. Thank you, Shawn. I appreciate being here. My name is Ashley Weckworth. I am located in Orlando, Florida. I’ve been a volunteer for ISA for twelve years now. I actually have a day job, though. I’m a volunteer with ISA, which is the International Society of Automation. But in my day job, I’m actually a project manager for automation projects, so specifically SCADA systems projects for the electric grid right now. But our company also supports many other industries, so I actually started my career out. I was a chemical engineer. So I like to tell people, you never know how you’re gonna find your way to automation professions. There’s so many different varying degrees and everything that kinda lead us to this place. But I graduated in chemical engineering, went into instrumentation and controls, for the oil and gas industry. So doing a lot of, you know, it was PLCs or DCS systems that we used. But essentially, as I actually got my pro professional engineer license in control systems. So as a chemical engineer, you don’t know a lot about instrumentation controls and automation, at least I didn’t. And so I was actually recommended to join ISA right out of school. So I joined ISA in June 2012 and became a volunteer leader at the local section in 2013 and then just grew, in my volunteer roles, and I am now the ISA president-elect secretary. So what that means is in 2026, I will be the, ISA president for that calendar year. So I’m excited to be here today, to talk to you all about the ISA OT Cyber Summit. I actually was able to attend this event this year. It’s the third year that ISA has done this event. The first year was Aberdeen, Scotland. The second year was in London. And then this year, the first year I was able to attend was actually in Brussels, Belgium. So we’ve been all over Europe in different capacities, and I was really excited to attend this event. And I wanted to come on here today, and I’m so thankful you allowed us to come on here today to just tell your audience and community that are all very, enthusiastic about automation about this summit. So, hopefully, maybe they wanna attend in the future or maybe just can see what ISA is all about, and look into it more. So I’m really excited. Shawn Tierney (Host): No. And thank you for coming on. You know, it’s we we all get so wrapped up in our day to day that it’s great to have people on, like, from ISA to tell us what’s going on. And, you know, maybe, you know, you’re you get in a position later in your career where you can actually spend some time after work, you know, meeting with, your colleagues from all kinds of different industries. ISA is a great place to check into and and get involved with. But let me go ahead and turn it back to you. Ashley Weckwerth (ISA): Yeah. No. And, Shawn, you’re so right in the sense of I tell people is even though right now I’m not really in the day to day cybersecurity or OT cyber space, this conference was actually still really beneficial because of all the diverse connections that I gained there. It was actually the first time I had been more of the minority coming from The United States in the sense that you had people from Spain. You had people from, you know, Belgium, of course. You had France, you had Ireland, you had London in The UK. Right? You had different perspectives that everybody’s trying to come together. And ISA had this vision statement that’s create a better world through automation. Is and that’s truly what this group’s trying to do is we’re trying to protect all of our automation systems in the OT space against those vulnerabilities or those threats and how it will impact us from an operational standpoint, but also a business standpoint. So I thought even though I’m not in it day to day, like you mentioned, is sometimes I just have my blinders on, do my job, know what I’m doing, is it was very unique to talk to these folks at the socials and in the the meetings and listen to them to really expand my knowledge of what automation can be and also what we can do to protect it, but also just, like, building those connections because you never know where your career might lead. And I really did value that. So, with that, I did wanna mention that ISA OT Cyber Summit did have two unique tracks this year. I do feel like we try to change up the tracks based on what’s happening in today’s world, what people are talking about, the trends in this area. And so this year, we had a chain a track called threat intelligence. So really just identifying threats, knowing the vulnerabilities, knowing how to respond and react to those, how to prepare for those threats. So that was one track that we had, and the other track was securing the supply chain. Shawn Tierney (Host): Hey, everybody. Just wanted to jump in there for a minute and pay the bills and talk to you about some of the changes coming to the courses at theautomationschool.com. If you’re watching this video, then you will see me standing in front of a bunch of equipment, and that’s because I am updating actively updating all of my PLC courses as well as filming new additions. So I just wanna make it very clear. If you buy the existing course today, you will get the updated edition as well. And, there are some add on courses I’m doing that will be optional. You can buy them or not buy them. But in any case, I just wanted to let everybody know that I wanna protect your investment. I know I’ve been doing this for twelve plus years, you know, on my own as the automation school and the automation blog. And twenty five years before, I was, you know, working as a, a specialist. But I just wanted to let you know that, you know, if you make an investment today, you’re not gonna miss out on what I previously did, but you’re also gonna get what I continue to do. And that that’s very important to me. And all my courses are buy once own forever. So if you, make the investment if you made the investment, let’s say, going back to 2013, 2014, you’re still gonna get the updated, courses. So I know a lot of people get confused when you start looking at the new versions of Studio 5,000. It looks different, you know, than even version 30. Right? And so, you know, I figured it was you know, a lot of people too move to a Windows 11, and, there’s

This week Shawn Tierney hosts Michael Warren from Wieland Electric in studio to demonstrate the SAMOS PRO Safety Controller in episode 15 of The Automation Show Season 2: #Automation #IndustrialAutomation #InsightsInAutomation Watch The Automation Show: Samos Pro Safety Controller Listen to The Automation Podcast from The Automation Blog: Show Notes: Thanks to Michael for coming out to our office, and to Wieland for sponsoring this episode! For more information about the SAMOS Pro Safety Controller, see the below links: Wieland Electric Safety Products Free Download of Samos Plan6 SAMOS PRO SAFETY CONTROLLER Safety Training Wieland Electric North America Contact info Note: The video edition was originally released on 07-22-25, and re-released with Audio Podcast Edition on 08-21-25. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Everybody, welcome back to the show. Sean Tierney here from Insights and Automation, and we have a special show for you today. I have Michael here from Wheelan, and we’re gonna talk safety PLCs and all kinds of great stuff. But before we jump into that, you know, I haven’t had Wheeling on the show before. So, Michael, I’m hoping you can give us a well, not only introduce yourself. I got to meet him this morning before we started recording. But, if you could introduce yourself and then maybe tell us a little bit about your company, and then we can jump into why we’re here to talk about these good looking products. So let me turn it over to you. Michael Warren (Wieland): Okay. Great. Well, thank you, Sean. Thank you for having me. I appreciate that. And, yeah, my name is Mike Warren. I’m a business development manager for, Whelan Electric, North America. I’ve been, with Whelan a couple years now, but, I got over twenty years of experience in the industry. I have a couple of TUV certifications under my belt. I have a TUV functional safety engineer and also TUV certified functional safety expert. In addition to that, I do consulting for safety applications. I teach safety classes. I also teach the CFSE class. And, I do things like, review machine safeguarding, standards, CE marking, risk assessments, remediations, lockout tagout, basically everything that, is involved in in the safety world. These are some of the classes that I cover. So, what we’re doing today, Sean, is to talk about, our product. Okay? The the Samuels Pro Compact. And the Samuels Pro Compact is a safety PLC. It’s known, by various names, safety controller, brick PLC, whatnot. But it is a compact, as the name implies, safety controller. And in a safety chain, it really is, the keystone to a safety, system. There’s always, an input device. Okay. We follow the ILO system. Okay. I for input devices. L for logic, in this case, the Samuels Pro Compact. And an output devices could be contactors, which I have here, in the demo itself. Okay. It could be a, OSSD, inputs from a VFD or robots. Okay? So those qualify as output devices. But the input device is for detection. The large device makes a decision, and the output device executes. And the primary purpose of an output device is to remove energy in an emergency or a, an intrusion, situation. So let’s take a look at the product itself. Okay? The Samuels Pro Compact, again, is occupying this spot right here, in the demo itself. It’s 45 millimeters. Okay? Very compact. The base system is set up with 20 inputs. Okay? 20 devices. Okay. 20 inputs, it would be, 10 safety devices. Safety device is always redundant. There’s two points per safety device. So that device is already set up for 10. There’s four safety outputs on it. And the version that I have here in the demo is actually an upgraded version including motion. So not only will it, set up and accept the inputs from some of these safety devices that I have here, for example, like light curtains, I have door switches, I have an e stop, I also have an analog position switch right there that’ll detect the input. Other than those devices, I also have a safety encoder attached to one of the axes, in the demo to do motion detection. Not only are we detecting people, but we’re also detecting shaft movements, okay, with the encoder itself. Shawn Tierney (Host): And that’s optional. So there’s two models, one with motion and one without. Michael Warren (Wieland): That’s absolutely right. Alright. And I wanna point out that the software is free. It can be downloaded easily. It can throw it on your laptop. And the nice thing about it, and we’ll get to the software. We’re gonna show a little bit about it, that you can use the software without any hardware attached to it yet. Okay? You could literally can build your safety system in the virtual sense, test it out, check to see if it’s, working properly. And, again, when we dive into the software, you’ll see a little bit, the nice, additional features you get. Things like a schematic and a report, and also show you the modules that are actually part of the system itself. Okay? Now, we talked about, the communications on this too. Okay? We have three onboard communication, protocols. Okay? Onboard, we can, work with PROFINET, Ethernet IP, and Modbus TCP. Shawn Tierney (Host): Oh, nice. Michael Warren (Wieland): There are additional gateways that you can get to add additional, cons. Okay? That includes CAN open, PROFIBUS, and EtherCAT. So, again, we have a nice way of communicating with other protocols, and let’s face it, other manufacturers. And in the safety world, the manufacturer’s controllers, the actual, automation controllers are not to dictate to the safety system when to remove energy or not. It’s the other way around. The safety always has a a precedence and a priority over the controls. Its purpose with these communication gateways is to inform the control systems of what’s going on in the safety. Shawn Tierney (Host): Yeah. I mean, most of the time, your your master PLC is gonna already have an HMI or SCADA system. Correct. So they’re gonna wanna display that information. So if you have those especially the the three you have built in, I’ll be able to probably the biggest three Yep. You know, according to all the surveys and industry reports and whatnot. Having those built in means I mean, you cover most PLCs standard PLCs. You’re gonna be able to give the data to them. They’re gonna be able to know in their program. They’re They’re gonna be able to let their operators know using the existing equipment. So very cool. Michael Warren (Wieland): Yep. And in this world, we, fully understand that, it’s a it’s a mix and match. Okay? Okay. Rare do we find customers that are using a single brand for everything. You and it’s necessary that, you know, one brand of light curtains works with the controller and another brand of door switch and whatnot. They’re all kinda compatible. And the communications, though, is very, very important, because, again, they’re not, operating, independently and in a silo. Shawn Tierney (Host): So if I understand that correctly, so we’re seeing your products, Ian. I really don’t know much about your company and what products they make, but I can see you make a lot of products here. So you’re saying that you don’t just work with the Whelan products, you work with other people’s safety products as well. Absolutely. Third party light curtain or third party contactor or safety contactor or third parties, safety push button. Michael Warren (Wieland): Absolutely. Okay. Whelan, itself is a, it’s a German company. Okay? Okay? They’re famous for their terminal blocks. Okay? So really we put them on the map, you know, many, many years ago. But, there’s two pillars for the company right now. One is safety products, and the other is distributed power. And, again, this is an important product for it. This is really our keystone and our leading product, as a logic device in a safety system. So a lot of time and energy and development has been put into this, to make it, a world class and, leading with all the features, like you said, including communications. Shawn Tierney (Host): Well, I think too the fact that the audience can go out there and grab a copy of the software and actually simulate their system, that gives them a you know, because maybe they maybe they’re like me. Maybe they haven’t used your system before. So they can actually build a system, put it together, test it in the simulator without spending a dime. They’ll be like and, hey. They go to the boss and say, hey. I got a proof of concept here. Let’s let’s call Mike and say, we can’t come to call out and and show us more. Michael Warren (Wieland): Yep. No. No. As a please call. By the way, I appreciate that. No. Like I say, it is a, a wonderful benefit. It helps people try to determine because, let’s face it. Not everybody knows and understands safety unless you do this, day in and day out. Yeah. You’re not up with the latest standards. You don’t understand simple things like an e stop here requires a, a contrasting yellow background to it. Something as simple as that. And, again, the, the the software itself is smart enough where you put these devices together, and if you configure it wrong, it bounces you out. And the reason that it bounces you out or says that you can’t, you’re not permitted to do that particular because it’s always traceable back to standards. Okay? So the standards are embedded in the configuration, and the algorithms that allow you to drag and drop and put particular devices together are based on, on the standards themselves. Okay. So the controller itself, in a safety system, is of the highest rating. Okay? In the PL system, it’s PLE. Okay? That’s, that’s that is the highest, that you can, arrive to in in the PL system. It’s PLE, SIL three, or CAT four. Okay? They’re all being used in in today’s industry. People, communicate, about safety either in cats or seals or PLs. But the latest and greatest, in, going forward really

Shawn Tierney meets up with Tom Weingartner of PI (Profibus Profinet International) to learn about PROFINET and System Redundancy in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 244 Show Notes: Special thanks to Tom Weingartner for coming on the show, and to Siemens for sponsoring this episode so we could release it ad free on all platforms! To learn more PROFINET, see the below links: PROFINET One-Day Training Slide Deck PROFINET One-Day Training Class Dates IO-Link Workshop Dates PROFINET University Certified Network Engineer Course Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back to the automation podcast. My name is Shawn Tierney from Insights and Automation, and I wanna thank you for tuning back in this week. Now on this show, I actually had the opportunity to sit down with Thomas Weingoner from PI to learn all about PROFINET. I actually reached out to him because I had some product vendors who wanted me to cover their s two features in their products, and I thought it would be first it’d be better to actually sit down and get a refresh on what s two is. It’s been five years since we’ve had a PROFINET expert on, so I figured now would be a good time before we start getting into how those features are used in different products. So with that said, I also wanna mention that Siemens has sponsored the episode, so it will be completely ad free. I love it when vendor sponsor the shows. Not only do we get the breakeven on the show itself, we also get to release it ad free and make the video free as well. So thank you, Siemens. If you see anybody from Siemens, thank them for sponsoring the Automation Podcast. As a matter of fact, thank any vendor who’s ever sponsored any of our shows. We really appreciate them. One final PSA that I wanna throw out there is that, speaking like I talked about this yesterday on my show, Automation Tech Talk, As we’ve seen with the Ethernet POCs we’re talking about, a lot of micro POCs that were $250 ten years ago are now $400. Right? That’s a lot of inflation, right, for various reasons. Right? And so one of the things I did this summer is I took a look at my P and L, my pros profit and loss statements, and I just can’t hold my prices where they are and be profitable. Right? So if I’m not breaking even, the company goes out of business, and we’ll have no more episodes of the show. So how does this affect you? If you are a student over at the automation school, you have until mid September to do any upgrades or purchase any, courses at the 2020 prices. Alright? So I I don’t wanna raise the prices. I’ve tried as long as I can, but at some point, you have to give in to what the prices are that your vendors are charging you, and you have to raise the prices. So, all my courses are buy one, sell them forever, so this does not affect anybody who’s enrolled in a course. Actually, all of you folks rolled in my PLC courses, I see it updates every week now. So and those who get the ultimate bundles, you’re seeing new lessons added to the new courses because you get that preorder access plus some additional stuff. So in any case but, again, I wanna reiterate, if you’re a vendor who has an old balance or if you are a student who wants to buy a new course, please, make your plans in the next couple of weeks because in mid September, I do have to raise the prices. So I just wanna throw that PSA out there. I know a lot of people don’t get to the end of the show. That’s what I wanted to do at the beginning. So with that said, let’s jump right into this week’s podcast and learn all about Profinet. I wanna welcome to the show, Tom from Profibus, Profinet North America. Tom, I really wanna just thank you for coming on the show. I reached out to you to ask about ask you to come on to to talk to us about this topic. But before we jump in, could you, first tell the audience a little bit about yourself? Tom Weingartner (PI): Yeah. Sure. Absolutely, Shawn. I’m gonna jump to the next slide then and and let everyone know. As Shawn said, my name is Tom, Tom Weingartner, and I am the technical marketing director at PI North America. I have a fairly broad set of experiences ranging from ASIC hardware and software design, and and then I’ve moved into things like, avionic systems design. But it seemed like no no matter what I was working on, it it always centered around communication and control. That’s actually how I got into industrial Ethernet, and I branched out into, you know, from protocols like MIL standard fifteen fifty three and and airing four twenty nine to other serial based protocols like PROFIBUS and MODBUS. And, of course, that naturally led to PROFINET and the other Ethernet based protocols. I I also spent quite a few years developing time sensitive networking solutions. But now I focus specifically on PROFINET and its related technologies. And so with that, I will jump into the the presentation here. And and, now that you know a little bit about me, let let me tell you a little bit about our organization. We are PROFIBUS and PROFINET International or PI for short. We are the global organization that created PROFIBUS and PROFINET, and we continue to maintain and promote these open communication standards. The organization started back in 1989 with PROFIBUS, followed by PROFINET in the early two thousands. Next came IO Link, a communication technology for the last meter, and that was followed by OmLux, a communication technology for wireless location tracking. And now, most recently, MTP or module type package. And this is a communication technology for easier, more flexible integration of process automation equipment. Now we have grown worldwide to 24 regional PI associations, 57 competent centers, eight test labs, and 31 training centers. It’s important to remember that we are a global organization because if you’re a global manufacturer, chances are there’s PROFINET support in the country in which you’re located, and you can get that support in the country’s native language. In the, lower right part of the slide here, we are showing our technologies under the PI umbrella. And I really wanted to point out that these, these technologies all the technologies within PI umbrella are supported by a set of working groups. And these working groups are made up of participants from member companies, and they are the ones that actually create and update the various standards and specifications. Also, any of these working groups are open to any member company. So, PI North America is one of the 24 regional PI associations, and we were founded in 1994. We are a nonprofit member supported organization where we think globally and act locally. So here in North America, we are supported by our local competence centers, training centers, and test labs. And and competence centers, provide technical support for things like protocol, interoperability, and installation type questions. Training centers provide educational services for things like training courses and hands on lab work. And test labs are, well, just that. They are labs that provide testing services and device certification. So any member company can be any combination of these three. You can see here if you’re looking at the slide, that the Profi interface center is all three, where we have JCOM Automation is both a competent center and a training center. And here in North in North America, we are pleased to have HMS as a training center and Phoenix Contact also as a competent center. Now one thing I would like to point out to everyone is that what you should be aware of is that every PROFINET, device must be certified. So if you make a PROFINET device, you need to go to a test lab to get it certified. And here in North America, you certify devices at the PROFINETERFACE center. So I think it’s important to begin our discussion today by talking about the impact digital transformation has had on factory networks. There has been an explosion of devices in manufacturing facilities, and it’s not uncommon for car manufacturers to have over 50,000 Ethernet nodes in just one of their factories. Large production cells can have over a thousand Ethernet nodes in them. But the point is is that all of these nodes increase the amount of traffic automation devices must handle. It’s not unrealistic for a device to have to deal with over 2,000 messages while it’s operating, while it’s trying to do its job. And emerging technologies like automated guided vehicles add a level of dynamics to the network architecture because they’re constantly entering and leaving various production cells located in different areas of the factory. And, of course, as these factories become more and more flexible, networks must support adding and removing devices while the factory is operating. And so in response to this digital transformation, we have gone from rigid hierarchical systems using field buses to industrial Ethernet based networks where any device can be connected to any other device. This means devices at the field level can be connected to devices at the process control level, the production level, even even the operations level and above. But this doesn’t mean that the requirements for determinism, redundancy, safety, and security are any less on a converged network. It means you need to have a network technology that supports these requirements, and this is where PROFINET comes in. So to understand PROFINET, I I think it’s instructive here to start with the OSI model since the OSI model defines networking. And, of course, PROFINET is a networking technology. The OSI model is divided into seven layers as I’m sure we are all familiar with by now, starting with the physical

Shawn Tierney meets up with Paul Scott of Inductive Automation to learn all about this year’s Ignition Community Conference in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 242 Show Notes: Special thanks to Inductive Automation for sponsoring this episode so we could release it ad free on all platforms! To learn more about the Ignition Community Conference, see the below links: Ignition Community Conference Download Ignition Inductive University – Learn Ignition for free The Forum: Talk to the Ignition Community Schedule An Ignition Demo Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Hey, everybody. Thank you for tuning back in. It’s Shawn here from Insights and Automation. And in this episode of the automation podcast, I meet up with Paul Scott from Inductive Automation to learn all about the Ignition Community Conference. Now if you’re like me and you like going to these things, meeting other users and learning what’s new and coming out for the product, then I think you’ll enjoy this episode. And, you know, if you use Ignition or you’re thinking about using it, you really should consider looking into the community conference because it’s a unique once a year event that, really allows you to get a look at the not only the product, but their partners and talk to other users of the software. Now if you are interested, I’m gonna include all the top links in the description in the show notes so you’ll have them on whatever platform you’re viewing or listening on. And I also wanna thank Inductive for sponsoring this episode so it would be ad free, both the video and audio editions. So thank you very much to them because we always like it when it’s ad free. Right? With that said, let’s go ahead and jump into this week’s episode of the automation podcast and learn all about the Ignition Community Conference. I wanna welcome to the show Paul from Inductive. I’m so excited to have you guys on. This is the third appearance from somebody from Inductive on the show. And, before we start talking about the upcoming conference, which I’ve covered in years past, before we start covering that, could you introduce yourself to our audience? Paul Scott (Ignition): Sure thing. Yeah. Thanks, Shawn. Happy to be here. So, yeah, my name is Paul Scott. I joined Inductive Automation in 2013 as a tech support rep. And then I, a couple years later, switched over to an instructor role, which sort of got me into documentation, which is where I currently am right now. I oversee our technical documentation as well as, our video library, Inductive University. I like to tell people that’s my day job. The reason I’m here today, is, because of the conference. So I also help out with managing content for our annual conference, the Ignition Community Conference or ICC, as you’ll you’ll only say a whole lot. So Shawn Tierney (Host): yeah. That’s cool. And now I’ve covered it in the past. You guys do so much cool stuff, but I don’t you know, because it’s, you know, I think a lot of the audience have been to, you know, maybe more regional shows they may not be as familiar with. You know? What we find a lot in our industry is a lot of people don’t get to travel to every show. There’s so many that go on through at least just even North America, never mind the entire world. And so can you tell them a little bit about, you know, what the show is like, what there is to do if they go, and, you know, just from there, tell us about the the the conference. Paul Scott (Ignition): Sure. Yeah. I if you’ve never been to ICC before, I’d like to tell you that it’s probably a little bit different than a lot of these sort of industry, conferences you go to. So Mhmm. It’s got a lot more of a familiar vibe. It it’s well, it started actually in 2013. It was actually started the year I joined the company, but, hilariously, I joined a couple months late. So I missed the first one. It’s the only one I missed. But yeah. No. It’s, it is a a conference that has been growing over the years, and it’s kinda it has a very close knit feel to it, which is something we’ve always kind of loved. It’s a great opportunity for us to just meet members of the community and people use the software, from all different parts of the industry, all different parts of the world, and really kinda connect and share ideas. And so yeah. No. There’s I wanna say it definitely started off as just sort of like a professional sort of conference, right, where we’re talking about the software, talking about the company, what’s coming up, over the next year, and then we have, you know, community members come out and share their ideas, share their projects they worked on and stuff like that. And it has evolved quite a bit. There’s still that. There’s still this professional sort of aspect to it. But, yeah, as you could sort of alluded to earlier, there’s there’s we like to have a little bit of fun too. So, I think one of the sort of standout activities or or sessions, you’ll you’ll find at Shawn Tierney (Host): the conference is the Buildathon, which we’ve been doing for I don’t know how many years now. But it’s, yeah. So just just to give your your Paul Scott (Ignition): your viewers an idea, it’s it started off as an idea of we had two members of our company. It’s Travis Cox and Kevin McCluskey. These are two individuals that have been using the software for a long, long time. Very brilliant. They do all kinds of crazy cool stuff. They they help build customer solutions or or they did. They do they do a lot of other stuff nowadays. But, both just like wizards with the software. And so we thought, hey. Let’s put them on the stage and have them just try to, like, compete against each other. And then it, like, turned into this whole thing where we’re doing, like, on social media. It’s like, oh, team Kevin, team Travis. And there’s, like, music videos and diss tracks being thrown around. There’s, like, props. There’s costumes. And and the there’s a couple of, sort of, I guess, staples of of the session, which would be, one, there’s usually a musical act of some sort. I don’t wanna put them on the on on the hook for for this year, but, it it started the first year where there’s we had our host, Kent Mills, another another, wonderful guy who works with the company here. And, he was sort of the acting MC, for for the whole event. Right? So while Kevin and Travis are kinda building you know, I just watch people staring at a computer for, like, forty five minutes or an hour. It’s kinda boring. Right? So so Ken’s up has, like, this tall order of, like, entertaining the entire conference while that’s going on. So one of the things he did is he started singing a song and kinda got the whole crowd involved in it. And that so then that evolved to, like, oh, okay. Cool. Let’s do that again. And so we started making, like, music videos. We put together. We call it the, the IA, Inductive Automation Band. And so just a bunch of employees who have some sort of musical background, and we’ve made music videos. And it’s been kinda crazy. So that that’s kind of the spirit of of what the Build a Thon is. Right? Like and then they’re always trying new stuff and always getting kind of excited. So usually, that was one thing I recommend folks check out or maybe a reason to to kind of attend is the sort of this, like, industry conference that has this really fun, lighthearted sort of, session there. So but, yeah. No. That’s that’s is that aside from that, I mean, there’s a lot of different activities to come and check out. Something we’re doing new this year that I’m I’m actually kinda happy to talk about, is we’re so we have a new room that we’re bringing to the the venue. We’re calling it the CoLab because we like it’s short collaborative lab. Shawn Tierney (Host): Yeah. Paul Scott (Ignition): We like work we like our wordplay. And so we’re trying to turn this room into sort of a, kind of a hands on sort of room. Right? So a lot of conferences, they’re very passive. Right? Like, you’re you’re there. You’re there to listen. You’re there to maybe converse with folks if you get a chance to, but there’s usually a lot of things to watch. Right? But, you know, we we have this conference, and it’s about software. It’s like, well, should probably do something with the software or try to get some more hands on Shawn Tierney (Host): time Paul Scott (Ignition): with it. Right? Yeah. So in the collab, we’re we have two activities planned. One is the community design challenge. And the whole point of that is we have our instruction team who who teach our classes, and they handle our certification tests and all that fun stuff. They’re they are cooking up a bunch of challenges that need to be solved in Ignition. So the idea is that they’re gonna give you a bunch of, like, very small prompts, very, very small, like Yeah. Specifications and say, hey, can you build a solution in Ignition that does x y z? And the idea is to have you do within half an hour or so. We don’t want you to sit in all day feeling like you’re building a project when you’re at a conference. Right? And, once you complete it, we’ll both check you off, and they’ll add a point to your team. And we’re gonna have everyone who participates on one of three teams. So kinda channeling the spirit of the bill a thon. I just talked to someone. Yeah. Yeah. And have the community kind of work against each other and also together, I suppose, you could say when you’re talking about within teams. And we’ll now see the winning team at the end of it. We’re gonna have a whole bunch of challenges on every day so people can come back. If they wanted, we keep kinda showing off solutions or kind of, like, chal

Shawn Tierney meets up with Eugenio Silva of Emerson to learn all about Dust Collection Systems, and Emerson’s Monitoring and Control Solution in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Note: This episode was not sponsored so the video edition is a “member only” perk. The below audio edition (also available on major podcasting platforms) is available to the public and supported by ads. To learn more about our membership/supporter options and benefits, click here. Listen to The Automation Podcast from The Automation Blog: Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (host): Welcome back to the automation podcast. My name is Shawn from Insights, and I wanna thank you for tuning back in. Now in this episode, I had the pleasure of meeting up with Eugene Silva from Emerson to learn all about the industrial control and monitoring system that comes with their industrial dust collectors. Now I thought it was very interesting. I hope you do as well. But before we jump into this episode, I do wanna thank our members who made the video edition possible. So So when a vendor does a sponsor of the episode, the video becomes a member only perk, and that is just $5 a month to get started. So thank you members for making the video edition possible. With that, I also wanna thank our sponsor for this week’s show, the automationschool.com and the automationblog.com. I have an update later in the show what’s going on on both sites, and I hope you’ll, stick around and listen to that, towards the end of the show. But with that said, let’s go ahead and jump into this week’s episode of the automation podcast. It is my pleasure to welcome Emerson back on the show and Eugene on the show to talk about dust collector monitoring. You guys can see the slide if you’re watching dust collector monitoring and control solutions. I’m excited about this because this is a solution versus, like, a discrete product. So with that said, Eugene, would you please introduce yourself to our audience? Eugenio Silva (Emerson): Yes. Shawn, thank you very much for this opportunity. Hello, everyone. Here’s Eugenio Silva. I’m a product manager, intelligence automation within Emerson, the discrete automation part of Emerson. I’m glad today gonna share some, some of our understanding and learnings with the dust collector monitoring control solution. And, when I talk about that, Emerson is also involved in in others, types of solutions that, our purpose is to drive innovation that makes the world healthier, safer, smart, and more sustainable. And I’m also responsible for continuous emission monitoring, pest collectors is one, utility, energy and compressed air management solutions. So for today, I prepared something that, we go a little bit, into why this type of, test collector solution is important, from understand of our customers and industry point of view. We’re going to look into the fundamentals of a dust collection, from the particle sensors to the dust collector systems, and then dive in into the dust collector solution where I’m going to provide you, some features, also explanation why they are there, and how this kind of capabilities deliver value to our end users and customers, and, hopefully, to have time as well to have a short, recorded demo that, brings us, full scope how the operators look into into that solution when they they use it. Shawn Tierney (host): But before we jump in, I wanna thank the automationschool.com for sponsoring this episode of the show. That’s where you’ll find all of my online courses on Allen Bradley and Siemens PLCs and HMIs. So if you know anybody who needs to get up to speed on those products, please mention the automationschool.com to them. And now let’s jump back into the show. Eugenio Silva (Emerson): In terms of key applications, industries use cases, dust collector is essential for many industries that produce dust, produce any kind of a pounder, any kind of a fume, and typically air pollution control, boundary processing, handling, industrial dust, fume ventilation are covered by one or another way by dust collectors. And, the industries that I put in both, these are the the dirty ones in the sense that they produce a lot of, particle, either in terms of gases or dust. Therefore, the regulations that are in these industries are quite strong. So cement, metals, chemical plus, carbon, black and toner, like lithium battery assembly, disassembly, metal foundry. And what is interesting is the either you produce a waste that you have to manage it properly, can be also recycled, for example, in the industries like plastics in food or wood. All the collected dust that you have, you can also reuse and sometimes recycle. But why? Why this is important? Why is it important to extract dust from these industries? Let’s start on the right side because this is what the the customer is looking for. Because the cost of our pollution, the hazards, this this safe safety accidents that can be caused by this kind of harmful airborne and particles and forms are so substantial, then of course, it’s very much regulated in all these industries. And if you calculate the costs on the public health, Sometimes big accidents in plants where even big fires or hazards to people operating the plant. We talk about billions per year, the cost of that. And one of the consequences of having such issues is that when the dust extraction system is not working properly or you have really a downtime. For example, I’m going to explain that this really depends on components that are very, they use so often that they wear down, like filters, like post files. And each time that we have a downtime is not the cost of the dust collector downtime that’s important. It’s the overall downtime costs that imposes to the operation of the plant because in order to be conformist, they have to stop operating until they fix the issue. And these downtimes, of course, arise in many ways in different aspects. How complex is this dust collector. But I’m I’m going to give you, some insights that, if a dust collector system does not have any solution to monitoring real time or control, the efficiency. Basically, the personnel is managing these assets without any sight, and everything can go wrong. That’s why the TCO and the maintenance aspects are quite important. Because if you’re not aware where is the problem, when you have to plan and this becomes a firefighting or reactive mode, then your costs are going to be quite high. And when you talk about the TCO, it’s about the cost of the equipment, the acquisition, the cost of operation, meaning not only the personnel, but in this case, we use a lot of compressed air. I’m going to explain why. The maintenance costs, as we explained, and the disposal costs. Disposal means, the filter bags that must be replaced and and changed, but also the the dust, the fume, all the elements that must be, properly managed and recycling sometimes. So this is the aspects why it’s important. Now let’s turn us about, the benefits and savings. So if you use the dust collector solutions, of any kind that can monitor in real time all the aspects, of the operation of a dust collector system and, also contributes turning maintenance from reactive to preventative and maybe predictive, then the best thing that you can do is to avoid huge penalties. As you can see on this graph, every decade, let’s say, the fines are getting steeper. And the reason for that is because of the the damage and the result of a big, like, say, issue on the plant regarding to this dust part is is quite heavy. So, therefore, we talk about 100 k’s or even plus in some industries like primary metal and chemical, where one single incident, it’s about a 100 k in average or more. And then, of course, to avoid that and to be completely compliance, you have to operate that systems, in many cases, 24 by seven. And, therefore, any way possible to reduce downtime and, as a plus, reduce the energy costs because for compressed air, you have to use electricity, then, it pays off because you’re going to be full time compliant. And the other thing is if you do properly, monitor and control your dust collector system, you also increase the filtration efficiency. So that means you are far from the high levels, where after that threshold, you would be penalized. You can operate under, conformist, under compliance, but can also expand the equipment life. For example, the life bags, the post valves, you don’t have it to replace as often, which is the case if you don’t do any real time monitoring diagnostics. On the left side, the way that we talk about improving maintenance is the total cost. When we talk about the filter life, at least one unit of a filter, It’s about 18 k, US dollars. And you see that, the tip of a iceberg is just the purchase price. The dust collector system, like, of course, has an acquisition cost. But below that, as a total cost of ownership, you have the energy that you expand utilizing the systems. You have the filter bags. You have to keep parts in your inventory. You have to dispose of that. And, of course, you have the downtime costs and also the labors labor costs. Now I’m going to just to give, a chance to say, okay. Tell me how a dust collector system works. Shawn Tierney (host): Before we get to that, we gotta pay the bills. So I wanna tell you about our sponsor, the automationschool.com. It’s actually the next room over. We have a huge training room. We have, some of the most unique products you’ll be able to work on. You know, I know everybody has a bunch of CompactLogix or s seven twelve hundreds or 15 hundreds and, you know, VFDs and HMIs. But some of the products we have here, you’re not gonna find in anybody else’s training room, not even the factory’s training room because we

Shawn Tierney meets up with Jackie Stokes of Siemens to learn how to commission VFDs using StartDrive in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Everybody, thank you for tuning back in. In this episode, I actually meet back up with Jackie Stokes from Siemens to learn how to use a start drive to commission Siemens drive, specifically the g one twenty and the g two twenty. Although, I’m sure some of the other drives are very similar. And this actually came from a request from a viewer who’s who asked that we have somebody on the show us that. And because I’m not the expert, I reached out to Jackie and she agreed to come on. So I’m looking forward to that. Now we’re gonna cover the g one twenty. The g two twenty, we’re gonna cover how to change Siemens drives to be Ethernet IP instead of PROFINET. They have Ethernet IP built in, which is really cool. And then we’re gonna cover some free training they have coming up. I will include those links below as well as the links from Jackie below in the description. You should see that on all platforms. And I do wanna reach out to you and ask for a favor. I’m coming up on my ten year anniversary of doing this full time, and I was hoping that you guys could help me out to reach a 100,000 subscribers on YouTube. Now I know a lot of you listen on Apple, a lot listen on Spotify, a lot of you consume the shows over at the automationblog.com, and I appreciate you all. But I thought, wouldn’t it be great if I could hit a 100,000 subscribers over on YouTube by the end of the year? And maybe if we do, we could have a celebration. We could do a live stream, do some q and a. I’d love to hear what you guys thought over I actually started the channel twelve years ago. I was doing a part time to start, and I’d love to know what your favorite episodes were or what episodes what kind of episodes you like to see in the future. And so if you guys I know even if you’re on another platform, if you do have a YouTube account, if you could swing by, it’s at insights I a. That’s a lot shorter than insights in automation. So I shortened it up, I think it was a year ago or two years ago. So it’s at insights I a. Again, if you guys are up to it, I’d love to try to hit a 100,000 subscribers by the end of the year to celebrate my tenth year doing this full time. And with that, let’s go ahead and jump into how to use StarDrive to set up and commission Siemens VFDs like the g one twenty and g two twenty. Jackie, welcome back to the show. I’m so happy to have you back on and here to talk about using, Siemens VFDs inside of TIA portal. Now we’ve talked about your VFDs so many times on the show over the years, and but we’ve never actually, like, put one in TIA portal and tried it out. And I had actually had a a viewer ask about that. So thank you for agreeing to come back on. And just in case, some of the audience members didn’t watch the previous episodes where you were on, Could you quickly introduce yourself before jumping into our topic for today? Jackie Stokes (Siemens): Sure. And thanks for having me back on the show. So my name is Jackie Stokes. I am a marketing programs development manager at Siemens. I work in the motion control business unit. I’ve been in the business for, oh my goodness, I’m getting old, like, fourteen years now. So I but I’ve been with Siemens for about three and a half years. So, yeah, we’ve talked about, our drives family. I think most recently, we talked about the Synamix g two twenty drive with Ivan, one of our product managers. But, yeah, happy to be back and talking about how to integrate our VFDs into portal. Shawn Tierney (Host): Yeah. And I appreciate that. I mean, you don’t know what you don’t know. And so when we’re going to integrate our first, you know, drive into TIA Portal, it’s kinda like, well, what do we do? And so I wanted to have you on. I I could have fumbled through it myself, but I’m like, why not just talk to the experts? So let me turn it back to you, and, let’s go ahead and jump in. Jackie Stokes (Siemens): Yeah. Sure. So, I have just brief slides before we get hands on. I have a demo unit with me, but just wanna cover what we’re talking about. So we’re talking about our general purpose VFD. It is called SINAMICS g one twenty. So Sinamics is the name of our drive family, and g stands for general purpose. So that’s kind of the decoder ring for Sinamics g one twenty. It does come in a few different flavors. It comes in a modular version version, which we’re using today. It comes in a compact version, which is g one twenty c, And it also comes in a distributed or on machine version, which is, g one twenty d or a similar drive, g one fifteen d, and that d is for distributed. So the modular version of this drive, comes with a control unit, a power module, as well as an operator interface. So you can kind of see on the pictures to the right, what this looks like. So the control unit can be separated from the power, module, and then the operator interface can be separated from the components as well. So we’re using control unit two forty e Dash two p n dash f, and then we’re using a power module two forty dash two IP 20. The firmware version, I believe, is the latest. It’s firmware version 4.7 service pack 14 hotfix four. And the software, we are using start drive. StartDrive is our software for commissioning drives, and it’s in TIA Portal. So if you don’t, have a TIA Portal license, to program our PLCs, for instance, StartDrive is free. So you can download StartDrive and it will open essentially in TIA Portal. It’s just that if you’re using the free version of StartDrive and you don’t have a license for TIA Portal like programming the PLCs, you won’t be able to program a PLC in it, but you will be able to commission your drive. So that’s the little distinction between Start Drive and TIA Portal. There is also a Start Drive Advanced, for advanced features and programming in the drive that you do have to pay for, but, most of what you can do and what we’ll do today, you can do in the free version of StartDrive, and we’ll give you a link to that, how to download StartDrive. And, of course, this is just one way to commission a drive. You can also commission it with that industrial operator panel, the IOP dash two, which you can see on your screen. We also have a basic version of it, and then we do have a smart access module which generates, a Wi Fi hotspot, and then you can, you know, step away from the drive, connect on your phone. So three different ways to commission that drive. But if you’re a portal user and you’re using a Siemens PLC or maybe you just, you know, want to do this in software, it’s really easy to do as well. So I’m going to give you a brief overview of what we’re doing, so the procedure, and then I’ll jump into the software and show you what we’re doing. So basically, basic, we’re going to start off with opening TIA Portal, creating a new project, we’ll go online with the drive via accessible devices. This is where we have the opportunity to assign a name and IP address to the drive, and then we will add the drive to the project. So we are going to upload the device as a new station. So once it’s in the project, we’ll go online with the drive. We’re gonna use a commissioning wizard, which is gonna step us through all the parameters and settings that we need to commission the drive. We’ll do a motor ID and tuning and optimization. And then finally, we’ll just kind of take a look at the parameters and other features that we can see in portal. So with that, I am going to switch screens. So now we are in, my other computer, which we’re gonna use to program the drive. So what we’re gonna do is we’re gonna open TIA portal. I already have it open, but you can see the icon here. We are gonna use TIA Portal v 20, so this is the latest version of Portal. And this is what it looks like when you open Portal. What you wanna do is create a new project. So I’m just gonna hit create a new project. We’ll call this g column 20. Okay. So if you’ve never seen TIA Portal before, you have a lot of different options, and it can be slightly overwhelming. So I recommend we go to project view, and that’s a good way to just jump into what we need to see, for our commissioning. So the first thing we wanna do so this is what portal looks like. A lot of different windows, a lot of things going on. At the end, I’ll talk about some free training we have. If you’re unfamiliar with portal and you want to, just see what it looks like and understand all the windows and buttons and how to be efficient in the tool. But for today, I’m just gonna show you the commissioning. So under online access, I’m just gonna expand this on the left hand side. So this is our project tree. You can see we don’t have any devices here. You could add a new device if you wanted, but right now, we’ll just look at our online access. So these are all the things that we can access online, our communications. I’m gonna click up here, which is accessible devices. And up here, this is how we’re gonna find the drive. So on my computer, I am networked to the drive. So I’m connected to an Ethernet switch on the drive itself, and then my computer has two Ethernet ports, and the port I’m looking for is this, gigabit network connection. So this is the one that’s tied to the drive. You may have to adjust these settings on your own PC in order to see the drive. But, once you have these configured, you know, you can see different options here. You’re gonna hit start search, and as we’re waiting, one thing to keep in mind is you will need to configure your network adapter settings so that you’re on the same subnet mas

Shawn Tierney meets up with Winston Leung of QNX to discuss Trends in Robotics in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Note: As mentioned above, this episode was not sponsored so the video edition is a “member only” perk. The below audio edition (also available on major podcasting platforms) is available to the public and supported by ads. To learn more about our membership/supporter options and benefits, click here. Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 239 Show Notes: To learn about becoming a member and unlocking hundreds of our “member’s only” videos, click here. Until next time, Peace ✌️  If you enjoyed this content, please give it a Like, and consider Sharing a link to it as that is the best way for us to grow our audience, which in turn allows us to produce more content 🙂 Shawn M TierneyTechnology Enthusiast & Content Creator Support our work and gain access to hundreds members only articles and videos by becoming a member at The Automation Blog or on YouTube. You’ll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com. (140 views)

Shawn Tierney meets up with Rylan Pyciak of Cleveland Automation Systems to discuss Trends in Automation, Inspiring a New Generation of Controls Engineers, and more in this episode of The Automation Podcast. For any links related to this episode, check out the “Show Notes” located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back to the Automation Podcast. My name is Shawn Tierney from Insights and Automation. And in this episode, I sit down with Ryland Pychak from Cleveland Automation Systems, a system integrator house, to talk about all things industrial automation, including how do we get more people involved in controls engineering as well as, like, what are the latest products and technologies people are using. So with that said, let’s go ahead and jump right into my interview with Ryland Piechak from Cleveland Automation Systems. Ryland, it’s great to have you on the show. Now before we jump into our conversation, can you start by telling us a little bit about yourself? Rylan Pyciak: Yeah. Certainly. Well well, first and foremost, thanks for having me as well, Shawn. Definitely appreciate the opportunity. Yeah. To give a little bit of background, I’m Radom Pyshak, founder, president of, Clearwater Automation Systems, as well as a controls engineer. You know, we’ve we’ve essentially been in business for ten years now. And, ultimately, you know, my background has been controls engineering through and through. Actually started the manufacturing floor myself. You know, a lot of maintenance technician role, a lot of day to day kind of supporting troubleshooting equipment and whatnot. From there, obviously, went off to college, got a controls engineering background, did a little stint at Rockwell, also worked at an OEM as well as a system integrator. And then from there, kind of saw the entire picture of manufacturing and decided to go out and start cleaning automation systems myself. You know, so since then, like I said, we’ve been in business going on ten years so far. And, yeah, it’s been been great. You know, there’s a lot of unique things we’ve come across in the manufacturing industry, and, I’m definitely very passionate. And it’s, something that’s very interesting from my perspective. Shawn Tierney (Host): Well, I appreciate you coming on the show. And, really, that’s our audience, the controls engineers, the, really, the automation electricians, those electricians who just really get into automation and do that as kind of a specialty, as well as the, maintenance technicians and control technicians, you know, maybe have an electronics background, a mechatronics background, and then get into automation. And so, really great to have you on. And it’s you have a great pedigree. They have different companies you’ve worked with. You’ve kinda seen the industry from different angles, which, you know, a lot of people don’t get that get that chance to work for a vendor and a integrator and an OEM and on the plant floor. So what really, tell us about your company, Cleveland Automation Systems. What do you guys do? Like, what was the purpose and found doing it? And and, really, what’s your what’s your focus? Rylan Pyciak: Yeah. Yeah. Certainly. So click on automation system is probably the best, you know, term for us as a system integrator. Right? We typically have various clients that come to us to solve unique problems. That’s anywhere from simple, you know, field troubleshooting, simple service calls we get to complex equipment development, a lot of custom automation, as well as a lot of integration. You know? So, really, we work pretty much with every clientele across the board. I would say the main one, pretty much the only thing we don’t do is oil and gas. But we support clients across various manufacturing industries. And, really, you know, we essentially got into business to solve a lot of these complex problems. What I saw from my perspective was a lot of, you know, lack of support for various legacy systems, you know, other challenges that our our clients would have where, hey. How do we integrate various components together? So really going into business kinda to solve a lot of those problems, and that’s still what we do today. You know, anywhere from upgrading, you know, obsolete components and hardware, software control systems, all the way to developing custom unique, you know, different kinds of equipment and machinery. So very interesting industry, and our client base is pretty wide as well. Shawn Tierney (Host): Now I know with your background, right, there’s probably a focus on, like you were just saying, on helping people migrate to the latest generation or to a platform that’s gonna be stable for them. I know in the pre show we talked about some of your clients have, like, just a mishmash of controls. And so, and I know a lot of people in the audience, they have to deal with all different types of vendors. And so, just a, you know, a minute and not that not you know, we’re gonna be preaching to the choir here. But when you’re when you have a a one of your customers come to you and say, here’s what I got. What’s the best path forward? What’s some of the things you tell them about? Maybe not having every vendor on the planet every control system on the planet in your plan, well, that would be great for a museum, is not really great for your your people because it can be difficult. I mean, people struggle understanding an iPhone how to use an iPhone and an Android. Right? Because it’s so different. And if you take that times five or 10, it really just puts a lot of stress on the, the maintenance staff, the electricians, and and the engineers on-site. So what’s some of the advice you give when when you’re working with your your, vendors? Your I’m sorry. Your, customers. Rylan Pyciak: Certainly. I mean, I think you hit the nail right on the head there with the, you know, the iPhone to Android comparison. I use that as well. You know, the biggest thing is what we like to do. First and foremost, we usually do a site assessment for our clients, and that is coming in and understanding everything within the facility. Right? That is, you know, what control systems, hardware, software, motors, kind of everything that makes automation run. And really from there, it’s identifying and saying, hey. You have these, you know, five, six, 15 different vendor hardware, software platforms in your facility. You know, which route do you wanna go? Obviously, there’s some name brands that, you know, all of us understand are are primary here, you know, at least in The US that most people use. And and, really, it’s more of an educational thing than anything else with our customers of outlining and saying, hey. You know, to be able to hire somebody, you know, to fill a maintenance technician role, to fill a controls engineer role, you know, not only do they have to bring the skill sets of actually doing that work, they also need to bring along the skill sets of how to support these systems. You look at something such as DeviceNet versus Ethernet IP. Right? There are, you know, different I’m gonna call it generations, different demographics that grew up supporting that versus what is currently used in the market. So, you know, really, it’s sitting down, talking to our customers, kind of looking at that list we’ve developed with them and saying, hey. This is everything you have within your facility. Which route do you wanna go? What does your current maintenance staff look like? What can you support? As well as what does your infrastructure look like? Because end of the day, it’s you know, one, obviously, obsolescence is huge. I’m sure we’ve all been there. Right? You have a an obsolete hardware software device that goes down. Now you’re scrambling to go and find another one, right, typically on eBay, pulling it off the shelf, potentially opening up and soldering things. Nobody wants to go that route. So it’s more so understanding this is the route you should go and a lot of guidance education on, you know, one, why you should migrate as well as two, what that’s going to look like, you know, from your support and maintenance perspective where, hey. Now you only have one software license to manage. You only have one platform to manage, and it’s not, you know, five, six different platforms and somebody’s old Windows XP sitting on the shelf that you have to clean dust off of every time. So that’s, you know, I’d say in a nutshell, a lot of education, you know, goes into a lot of these conversations. Shawn Tierney (Host): Yeah. You know, I think about over the years, all the peat times people upgraded and the reasons for upgrading and just the the cost of upgrading. There was a lot of people who upgraded in, for y two k when there was no reason to. And but they would there was a fear factor there. You know? Fear and certainty, doubt. Right, FUD? And so they would do upgrades, and they spend hundreds of thousands of dollars. And I was just sitting there as a technical person being like, you’re wasting your money. You don’t need this. And, you know, I often see, like, an end user where they have a, you know, they have a a storeroom full of every IO module and every terminal block and every, processor and memory card, and it’s like, should we update the entire plan? I’m like, why? You not only is everything running smoothly and everybody’s trained on it, you have all the speeds you could ever use, and this stuff will last forever. Whereas when you’re sitting down with an OEM and they’re like, well, now I need to do six axes, and I have to do, you know, coordinated motion. You’re like, well, yeah, you’re not gonna wanna use that old stuff. Right? You we need to get you into the latest stuff where we have these new text test axes, commands and