Shawn Tierney meets up with Rylan Pyciak of Cleveland Automation Systems to discuss Trends in Automation, Inspiring a New Generation of Controls Engineers, and more in this episode of The Automation Podcast.

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Shawn Tierney (Host): Welcome back to the Automation Podcast. My name is Shawn Tierney from Insights and Automation. And in this episode, I sit down with Ryland Pychak from Cleveland Automation Systems, a system integrator house, to talk about all things industrial automation, including how do we get more people involved in controls engineering as well as, like, what are the latest products and technologies people are using. So with that said, let’s go ahead and jump right into my interview with Ryland Piechak from Cleveland Automation Systems. Ryland, it’s great to have you on the show.

Now before we jump into our conversation, can you start by telling us a little bit about yourself?

Rylan Pyciak: Yeah. Certainly. Well well, first and foremost, thanks for having me as well, Shawn. Definitely appreciate the opportunity. Yeah.

To give a little bit of background, I’m Radom Pyshak, founder, president of, Clearwater Automation Systems, as well as a controls engineer. You know, we’ve we’ve essentially been in business for ten years now. And, ultimately, you know, my background has been controls engineering through and through. Actually started the manufacturing floor myself. You know, a lot of maintenance technician role, a lot of day to day kind of supporting troubleshooting equipment and whatnot.

From there, obviously, went off to college, got a controls engineering background, did a little stint at Rockwell, also worked at an OEM as well as a system integrator. And then from there, kind of saw the entire picture of manufacturing and decided to go out and start cleaning automation systems myself. You know, so since then, like I said, we’ve been in business going on ten years so far. And, yeah, it’s been been great. You know, there’s a lot of unique things we’ve come across in the manufacturing industry, and, I’m definitely very passionate.

And it’s, something that’s very interesting from my perspective.

Shawn Tierney (Host): Well, I appreciate you coming on the show. And, really, that’s our audience, the controls engineers, the, really, the automation electricians, those electricians who just really get into automation and do that as kind of a specialty, as well as the, maintenance technicians and control technicians, you know, maybe have an electronics background, a mechatronics background, and then get into automation. And so, really great to have you on. And it’s you have a great pedigree. They have different companies you’ve worked with.

You’ve kinda seen the industry from different angles, which, you know, a lot of people don’t get that get that chance to work for a vendor and a integrator and an OEM and on the plant floor. So what really, tell us about your company, Cleveland Automation Systems. What do you guys do? Like, what was the purpose and found doing it? And and, really, what’s your what’s your focus?

Rylan Pyciak: Yeah. Yeah. Certainly. So click on automation system is probably the best, you know, term for us as a system integrator. Right?

We typically have various clients that come to us to solve unique problems. That’s anywhere from simple, you know, field troubleshooting, simple service calls we get to complex equipment development, a lot of custom automation, as well as a lot of integration. You know? So, really, we work pretty much with every clientele across the board. I would say the main one, pretty much the only thing we don’t do is oil and gas.

But we support clients across various manufacturing industries. And, really, you know, we essentially got into business to solve a lot of these complex problems. What I saw from my perspective was a lot of, you know, lack of support for various legacy systems, you know, other challenges that our our clients would have where, hey. How do we integrate various components together? So really going into business kinda to solve a lot of those problems, and that’s still what we do today.

You know, anywhere from upgrading, you know, obsolete components and hardware, software control systems, all the way to developing custom unique, you know, different kinds of equipment and machinery. So very interesting industry, and our client base is pretty wide as well.

Shawn Tierney (Host): Now I know with your background, right, there’s probably a focus on, like you were just saying, on helping people migrate to the latest generation or to a platform that’s gonna be stable for them. I know in the pre show we talked about some of your clients have, like, just a mishmash of controls. And so, and I know a lot of people in the audience, they have to deal with all different types of vendors. And so, just a, you know, a minute and not that not you know, we’re gonna be preaching to the choir here. But when you’re when you have a a one of your customers come to you and say, here’s what I got.

What’s the best path forward? What’s some of the things you tell them about? Maybe not having every vendor on the planet every control system on the planet in your plan, well, that would be great for a museum, is not really great for your your people because it can be difficult. I mean, people struggle understanding an iPhone how to use an iPhone and an Android. Right?

Because it’s so different. And if you take that times five or 10, it really just puts a lot of stress on the, the maintenance staff, the electricians, and and the engineers on-site. So what’s some of the advice you give when when you’re working with your your, vendors? Your I’m sorry. Your, customers.

Rylan Pyciak: Certainly. I mean, I think you hit the nail right on the head there with the, you know, the iPhone to Android comparison. I use that as well. You know, the biggest thing is what we like to do. First and foremost, we usually do a site assessment for our clients, and that is coming in and understanding everything within the facility.

Right? That is, you know, what control systems, hardware, software, motors, kind of everything that makes automation run. And really from there, it’s identifying and saying, hey. You have these, you know, five, six, 15 different vendor hardware, software platforms in your facility. You know, which route do you wanna go?

Obviously, there’s some name brands that, you know, all of us understand are are primary here, you know, at least in The US that most people use. And and, really, it’s more of an educational thing than anything else with our customers of outlining and saying, hey. You know, to be able to hire somebody, you know, to fill a maintenance technician role, to fill a controls engineer role, you know, not only do they have to bring the skill sets of actually doing that work, they also need to bring along the skill sets of how to support these systems. You look at something such as DeviceNet versus Ethernet IP. Right?

There are, you know, different I’m gonna call it generations, different demographics that grew up supporting that versus what is currently used in the market. So, you know, really, it’s sitting down, talking to our customers, kind of looking at that list we’ve developed with them and saying, hey. This is everything you have within your facility. Which route do you wanna go? What does your current maintenance staff look like?

What can you support? As well as what does your infrastructure look like? Because end of the day, it’s you know, one, obviously, obsolescence is huge. I’m sure we’ve all been there. Right?

You have a an obsolete hardware software device that goes down. Now you’re scrambling to go and find another one, right, typically on eBay, pulling it off the shelf, potentially opening up and soldering things. Nobody wants to go that route. So it’s more so understanding this is the route you should go and a lot of guidance education on, you know, one, why you should migrate as well as two, what that’s going to look like, you know, from your support and maintenance perspective where, hey. Now you only have one software license to manage.

You only have one platform to manage, and it’s not, you know, five, six different platforms and somebody’s old Windows XP sitting on the shelf that you have to clean dust off of every time. So that’s, you know, I’d say in a nutshell, a lot of education, you know, goes into a lot of these conversations.

Shawn Tierney (Host): Yeah. You know, I think about over the years, all the peat times people upgraded and th